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Experimental investigations have been conducted with two identical small scale SI gas engines gen-sets operating on biomass producer gas from thermal gasification of wood. The engines where operated with two different compression ratios, one with the original compression ratio for natural gas operation 9.5:1, and the second with a compression ratio of 18.5:1. It was shown that high compression ratio SI engine operation was possible when operating on biomass producer gas from a TwoStage gasifier. The results showed an increase in the electrical efficiency from 31% to 35% when the compression ratio was increased. The influence of ignition timing on emissions was investigated during high compression ratio operation. It was shown that for λ=1.4 the NOx emission decreases by almost a factor 3, when the timing is retarded from 13° to 7° before top dead center.

The Technical University of Denmark, DTU, has designed, built and tested a gasifier [1, 8] that is fuelled with wood chips and achieves a 93% conversion efficiency from wood to producer gas. By combining the gasifier with an ICE and an electric generator a co-generative system can be realized that produces electricity and heat. The gasifier uses the waste heat from the engine for drying and pyrolysis of the wood chips while the gas produced is used to fuel the engine. To achieve high efficiency in converting biomass to electricity an engine is needed that is adapted to high efficiency operation using the specific producer gas from the DTU gasifier. So far the majority of gas engines have been designed and optimized for operation on natural gas. The presented work uses a modern and highly efficient truck sized natural gas engine to investigate efficiency, emissions and general performance while operating on producer gas compared to natural gas operation.

The Technical University of Denmark, DTU, has constructed, built and tested a gasifier [1, 11] that is fueled with wood chips and achieves a 93% conversion efficiency from wood to producer gas. By combining the gasifier with an internal combustion engine and a generator, a co-generative system can be realized that produces electricity and heat. The gasifier uses the waste heat from the engine for drying and pyrolysis of the wood chips while the produced gas is used to fuel the engine. To achieve high efficiency in converting biomass to electricity it necessitates an engine that is adapted to high efficiency operation using the specific producer gas from the DTU gasifier. So far the majority of gas engines of today are designed and optimized for SI-operation on natural gas.

About 2000 hours of gas engine operation with producer gas from biomass as fuel has been conducted on the gasification combined heat and power (CHP) demonstration and research plant, named “Viking” at the Technical University of Denmark. The plant and engine have been operated continuously and unmanned for five test periods of approximately 400 hours each. Two different control approaches have been applied and investigated: one where the flow rate of the producer gas is fixed and the engine operates with varying excess of air due to variation in gas composition and a second where the excess of air in the exhaust gas is fixed and the flow rate of produced gas from the gasifier is varying. It was seen that the optimal control approach regarding the gasifier operation resulted in engine operation with significant variation of the NOx emissions Producer gas properties and contaminations have been investigated.

Investigations were made concerning the formation of combustion chamber deposits (CCD) in SI gas engines fueled by producer gas. The main objective was to determine and characterise CCD and PAH formation caused by the presence of the light tar compounds phenol and guaiacol in producer gas from an updraft gasifier. The work was based on previous work regarding the assumption that phenol is a soot precursor and therefore could lead to CCD formation. Laboratory experiments were conducted, where pyrolysis products of the single tar components were collected on small aluminium plates. The experiments showed that guaiacol formed significant amount of deposits. The structure observed was a lacquer type of deposit. It was determined that there was no distinct deposit formation due to phenol. Experiments were conducted with a 0.48 litre one-cylinder high compression ratio SI engine fueled by synthetic producer gas.

The utilisation of producer gas - from thermal gasification of biomass - as a fuel for spark ignition gas engines is of vital importance to the ongoing effort of making biomass gasification a commercially feasible technology. Tests have been carried out with a 1.1 litre four-cylinder natural aspirated SI engine in conjunction with a two-stage gasifier with a nominal thermal input of 100 kW. The fuel-gas is produced from wood chips in order to get a CO2 neutral fuel for combined heat and power production. The producer gas has a very low tar and particulate content and high hydrogen content. As the gasifier was operated with varying fuel properties, engine tests were made with different fuel-gas compositions. The engine tests showed that producer gas has a power and efficiency advantage compared to natural gas when operating the engine at lean burn conditions. The engine was operated at air/fuel ratios varying from stoichiometric to extremely lean burn (λ>3).