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Technical Paper

Methods of Controlling the Loop Heat Pipe Operating Temperature

2008-06-29
2008-01-1998
The operating temperature of a loop heat pipe (LHP) is governed by the saturation temperature of its compensation chamber (CC); the latter is in turn determined by the balance among the heat leak from the evaporator to the CC, the amount of subcooling carried by the liquid returning to the CC, and the heat exchanged between the CC and ambient. Thus, the operating temperature of an LHP is a function of the evaporator heat input and the condenser sink temperature. The LHP operating temperature can be controlled at a desired set point by actively controlling the CC temperature. Several methods have been developed to control the CC temperature, including direct heating of the CC, coupling block, heat exchanger and separate subcooler, variable conductance heat pipe, vapor by-pass valve, secondary evaporator, and thermoelectric converter. The paper discusses the operating principles, advantages and disadvantages of each method.
Technical Paper

Mathematical Modeling of Multiple Evaporator / Multiple Condenser Loop Heat Pipes and Test Data Verification

2007-07-09
2007-01-3235
Loop Heat Pipes have proven as reliable heat transports for spacecraft thermal control systems. NASA Goddard Space Flight Center in collaboration with NASA Jet Propulsion Laboratory recently proposed a miniature dual pump/condenser LHP system for use in future Mars missions. Results of a ground test program indicated that the dual pump/condenser LHP performed very well, but in a complicated manner. No analytical model was available to facilitate the design/analysis of this emerging technology. A generalized LHP theory will be presented in this paper along with the derived governing equations and solution scheme. Model predictions were made and compared with test data for validation.
Technical Paper

Effects of Gravity on Start-up and Heat Load Sharing of a Miniature Loop Heat Pipe

2007-07-09
2007-01-3234
This paper describes an experimental study on effects of gravity on the start-up and heat load sharing of a miniature loop heat pipe (MLHP) with two evaporators and two condensers. Each evaporator has an outer diameter of 9 mm and has its own integral compensation chamber (CC). For this experimental study, the MLHP was placed under five different configurations where the relative elevation and tilt among loop components were varied. The four well-known initial conditions between the evaporator and CC prior to the LHP start-up were created through combinations of: 1) the test configuration; 2) the method of pre-conditioning the loop prior to start-up, and 3) the heat load distribution between the evaporators. Effects of gravity on start-up transients and heat load sharing were clearly seen under otherwise the same heat load distribution and sink temperatures.
Technical Paper

Hydrogen Advanced Loop Heat Pipe

2007-07-09
2007-01-3194
Passive cooling transport in the cryogenic temperature regime still remains a challenging task since problems regarding parasitic heat gains from the surrounding have not been resolved satisfactorily. A recently-introduced concept of Advanced Loop Heat Pipe (or ALHP) had demonstrated an ability to manage “excessive” vapor generation in the compensation chamber. Nitrogen and Neon were successfully utilized as the working fluids to provide cryocooling transports in the temperature range of 80-120K and 30-40K, respectively. A Hydrogen ALHP in 2004 became the first capillary-pumped system to operate in the 20-30K range. This paper will present the ALHP technology in general and the detailed description of the research program/test results in particular.
Technical Paper

Heat Load Sharing in a Capillary Pumped Loop With Multiple Evaporators and Multiple Condensers

2005-07-11
2005-01-2881
This paper describes the heat load sharing function among multiple parallel evaporators in a capillary pumped loop (CPL). In the normal mode of operation, the evaporators cool the instruments by absorbing the waste heat. When an instrument is turned off, the attached evaporator can keep it warm by receiving heat from other evaporators serving the operating instruments. This is referred to as heat load sharing. A theoretical basis of heat load sharing is given first. The fact that the wicks in the powered evaporators will develop capillary pressure to force the generated vapor to flow to cold locations where the pressure is lower leads to the conclusion that heat load sharing is an inherent function of a CPL with multiple evaporators. Heat load sharing has been verified with many CPLs in ground tests. Experimental results of the Capillary Pumped Loop 3 (CAPL 3) Flight Experiment are presented in this paper. Factors that affect the amount of heat being shared are discussed.
Technical Paper

Loop Heat Pipe Operating Temperature Dependence on Liquid Line Return Temperature

2004-07-19
2004-01-2506
A Loop Heat Pipe (LHP) is a passive two-phase heat transfer device developed and successfully employed to cool spacecraft (satellite) electronics. The intrinsic benefits of this technology (lightweight, small volume, high thermal conductance) make it an attractive potential solution to many problems in ground vehicle thermal management. As most published LHP research has focused on cooling orbiting spacecraft components, there is little knowledge of how LHPs perform under the temperature extremes (−40°C to 40°C) and diurnal/seasonal fluctuations anticipated with terrestrial applications. Ambient temperature extremes mandate consideration of transport line heat exchange with the surroundings (parasitic losses/gains). This paper presents results from an experimental investigation of liquid line return temperature impact on system performance for sink temperatures from −30°C to 40°C and evaporator loads up to 700 Watts.
Technical Paper

Testing of a Miniature Loop Heat Pipe Using a Thermal Electrical Cooler for Temperature Control

2004-07-19
2004-01-2505
This paper describes the design and testing of a miniature loop heat pipe (LHP) having a 7 mm outer diameter (O.D.) evaporator with an integral compensation chamber (CC). The vapor line and liquid line are made of 1.59mm O.D. stainless steel tubing. A thermoelectric (TEC) is installed on the CC and the hot side of the TEC is connected to the evaporator through a copper strap. By changing the direction of the electric current provided by a bi-polar power supply, the TEC can heat or cool the CC. Tests performed in the laboratory included start-up, power cycle, sink temperature cycle, and CC temperature control with the test article being placed in horizontal and vertical positions. The LHP demonstrated very robust operation in all tests where the heat load varied between 0.5W and 140W, and the sink temperature varied between 243K and 293K. The heat leak from the evaporator to the CC was extremely small.
Technical Paper

Thermal Performance of Capillary Pumped Loops Onboard Terra Spacecraft

2004-07-19
2004-01-2504
The Terra spacecraft is the flagship of NASA’s Earth Science Enterprise. It provides global data on the atmosphere, land, and oceans, as well as their interactions with solar radiation and one another. Three Terra instruments utilize Capillary Pumped Heat Transport Systems (CPHTS) for temperature control. Each CPHTS, consisting of two capillary pumped loops (CPLs) and several heat pipes and electrical heaters, is designed for instrument heat loads ranging from 25W to 264W. The working fluid is ammonia. Since the launch of the Terra spacecraft in December 1999, each CPHTS has been providing a stable interface temperature specified by the instrument under all modes of spacecraft and instrument operations. The ability to change the CPHTS operating temperature upon demand while in service has also extended the useful life of one instrument. This paper describes the design and on-orbit performance of the CPHTS thermal systems.
Technical Paper

High Frequency Low Amplitude Temperature Oscillations in Loop Heat Pipe Operation

2003-07-07
2003-01-2387
The operating temperature of a loop heat pipe (LHP) with a single evaporator is governed by the compensation chamber (CC) temperature, which in turn is a function of the evaporator power, condenser sink temperature, and ambient temperature. As the operating condition changes, the CC temperature will also change during the transient but eventually reach a new steady temperature. Under certain conditions, however, the LHP never really reaches a true steady state, but instead displays an oscillatory behavior. This paper presents a study on the oscillation of the loop operating temperature with amplitudes on the order of 1 Kelvin and periods on the order seconds to minutes. The source of the high frequency temperature oscillation is the fast movement of the vapor front in the condenser section, which usually occurs when the vapor front is near the condenser inlet or the condenser outlet.
Technical Paper

Low Frequency High Amplitude Temperature Oscillations in Loop Heat Pipe Operation

2003-07-07
2003-01-2386
This paper presents a theory that explains the low frequency, high amplitude temperature oscillations in loop heat pipe (LHP) operation. Temperature oscillations with amplitudes on the order of tens of Kelvin and periods on the order of hours have been observed in some LHPs during ambient testing. There is presently no satisfactory explanation for such a phenomenon in the literature. It is well-known that the operating temperature of an LHP with a single evaporator is governed by the compensation chamber (CC) temperature, which in turn is a function of the evaporator power, condenser sink temperature, and ambient temperature. As the operating condition changes, the CC temperature will change during the transient but eventually reach a new steady state. Under certain conditions, however, the CC temperature never reaches a true steady state, but instead displays an oscillatory behavior.
Technical Paper

Capillary Limit in a Loop Heat Pipe with a Single Evaporator

2002-07-15
2002-01-2502
This paper describes a study on the capillary limit of a loop heat pipe (LHP) at low powers. The slow thermal response of the loop at low powers makes it possible to observe interactions among various components after the capillary limit is exceeded. The capillary limit at low powers is achieved by imposing an additional pressure drop on the vapor line through the use of a metering valve. A differential pressure transducer is also used to measure the pressure drop across the evaporator and the compensation chamber (CC). Test results show that when the capillary limit is exceeded, vapor will penetrate the primary wick, resulting in an increase of the CC temperature. Because the evaporator can tolerate vapor bubbles, the LHP will continue to function and may reach a new steady state at a higher operating temperature. Thus, the LHP will exhibit a graceful degradation in performance rather than a complete failure.
Technical Paper

Capillary Limit in a Loop Heat Pipe with Dual Evaporators

2002-07-15
2002-01-2503
This paper describes a study on the capillary limit of a loop heat pipe (LHP) with two evaporators and two condensers. Both theoretical analysis and experimental investigation are performed. Experimental tests conducted include heat load to one evaporator only, even heat loads to both evaporators, and uneven heat loads to both evaporators. Test results show that after the capillary limit is exceeded, vapor will penetrate through the wick of the weaker evaporator, and the compensation chamber (CC) of that evaporator will control the loop operating temperature regardless of which CC has been in control prior to the event. Because the evaporator can tolerate vapor bubbles, the loop can continue to work after vapor penetration. As the loop operating temperature increases, the system pressure drop actually decreases due to a decrease in liquid and vapor viscosities. Thus, the loop may reach a new steady state at a higher operating temperature after vapor penetration.
Technical Paper

Testing of a Loop Heat Pipe with Two Evaporators and Two Condensers

2001-07-09
2001-01-2190
Most existing loop heat pipes (LHPs) consist of one single evaporator and one single condenser. LHPs with multiple evaporators are very desirable for cooling multiple heat sources or a heat source with large thermal footprints. Extending the current LHP technology to include multiple evaporators and multiple condensers faces some challenges, including operating temperature stability, adaptability of loop operation to rapid power and sink temperature transients, and sizing of the compensation chambers (CCs). This paper describes an overview of an extensive testing program for an LHP with two evaporators and two condensers. Tests performed include start-up, power cycle, sink temperature cycle, CC temperature cycle, and capillary limit. Test results showed that the loop could be started successfully in most cases, and the operating temperature was a function of the total heat load, heat load distribution between the two evaporators, condenser sink temperature and ambient temperature.
Technical Paper

Active Control of the Operating Temperature in a Loop Heat Pipe with Two Evaporators and Two Condensers

2001-07-09
2001-01-2188
This paper describes a test program on active control of the operating temperature in a loop heat pipe (LHP) with two evaporators and two condensers. Test results shoe that when the CCs were not actively controlled, the loop operating temperature was a function of the total heat load, heat load distribution among evaporators, condenser temperature and ambient temperature. Because of the many variables involved, the operating temperature also showed more hystereses than an LHP with a single evaporator. Tight operating temperature control can be achieved by controlling the compensation chambers (CCs) at a desired set point temperature. Temperature control was achieved by maintaining one or both CCs at the desired set point through cold biasing and external heating. Tests performed included start-up, power cycle, sink temperature cycle, CC temperature cycle, and capillary limit.
Technical Paper

An Experimental Study of the Operating Temperature in a Loop Heat Pipe with Two Evaporators and Two Condensers

2001-07-09
2001-01-2189
This paper presents a comprehensive experimental study of the loop operating temperature in a loop heat pipe (LHP) which has two parallel evaporators and two parallel condensers. In a single evaporator LHP, it is well known that the loop operating temperature is a function of the heat load, the sink temperature and the ambient temperature. The present study focuses on the stability of the loop operating temperature and parameters that affects the loop operation. Tests results show that the loop operating temperature is a function of the total system heat load, sink temperature, ambient temperature, and heat load distribution between the two evaporators. Under most conditions, only one compensation chamber (CC) contains two-phase fluid and controls the loop operating temperature, and the other CC is completely filled with liquid. Moreover, as the test condition changes, control of the loop operating temperature often shifted from one CC to another.
Technical Paper

Investigation of Low Power Operation in a Loop Heat Pipe

2001-07-09
2001-01-2192
This paper presents test results of an experimental study of low power operation in a loop heat pipe. The main objective was to demonstrate how changes in the vapor void fraction inside the evaporator core would affect the loop behavior. The fluid inventory and the relative tilt between the evaporator and the compensation chamber were varied so as to create different vapor void fractions in the evaporator core. The effect on the loop start-up, operating temperature, and capillary limit was investigated. Test results indicate that the vapor void fraction inside the evaporator core is the single most important factor in determining the loop operation at low powers.
Technical Paper

Testing of A Loop Heat Pipe Subjected to Variable Accelerating Forces, Part 2: Temperature Stability

2000-07-10
2000-01-2489
Loop Heat Pipes (LHPs) are being considered for cooling of military combat vehicles and spinning spacecraft. In these applications, it is important to understand the effect of an accelerating force on the performance of LHPs. In order to investigate such an effect, a miniature LHP was installed on a spin table and subjected to variable accelerating forces by spinning the table at different angular speeds. Several patterns of accelerating forces were applied, i.e. continuous spin at different speeds and periodic spin at different speeds and frequencies. The resulting centrifugal accelerations ranged from 1.2 g's to 4.8 g's. This paper presents the second part of the experimental study, i.e. the effect of an accelerating force on the LHP operating temperature. It has been known that the LHP operating temperature under a stationary condition is a function of the evaporator power and the condenser sink temperature when the compensation temperature is not actively controlled.
Technical Paper

Testing of A Loop Heat Pipe Subjected to Variable Accelerating Forces, Part 1: Start-up

2000-07-10
2000-01-2488
Loop Heat Pipes (LHPs) are being considered for cooling of military combat vehicles and spinning spacecraft. In these applications, it is important to understand the effect of an accelerating force on the performance of LHPs. In order to investigate such an effect, a miniature LHP was installed on a spin table and subjected to variable accelerating forces by spinning the table at different angular speeds. Several patterns of accelerating forces were applied, i.e. continuous spin at different speeds and periodic spin at different speeds and frequencies. The resulting centrifugal accelerations ranged from 1.2 g's to 4.8 g's. This paper presents the first part of the experimental study, i.e. the effects of an accelerating force on the LHP start-up. Tests were conducted by varying the heat load to the evaporator, condenser sink temperature, and LHP orientation relative to the direction of the accelerating force.
Technical Paper

Flight Testing of a Cryogenic Capillary Pumped Loop

1999-08-02
1999-01-2627
This paper describes the flight test results of the fifth generation cryogenic capillary pumped loop (CCPL-5) which flew on the Space Shuttle STS-95 in October of 1998 as part of the CRYOTSU Flight Experiment. This flight was the first in-space demonstration of the CCPL, a lightweight heat transport and thermal switching device for future integrated cryogenic bus systems. The CCPL-5 utilized nitrogen as the working fluid and operated between 75K and 110K. Flight results indicated excellent performance of the CCPL-5 in a micro-gravity environment. The CCPL could start from a supercritical condition in all tests, and the reservoir set point temperature controlled the loop operating temperature regardless of changes in the heat load and/or the sink temperature. In addition, the loop demonstrated successful operation with heat loads ranging from 0.5W to 3W, as well as with parasitic heat loads alone.
Technical Paper

A Parametric Study of Performance Characteristics of Loop Heat Pipes

1999-07-12
1999-01-2006
A parametric study of performance characteristics of a Loop Heat Pipe (LHP) is presented. A mathematical model, based on the steady-state energy conservation equations, is used. The calculations are performed by varying the operation conditions (heat load, sink and ambient temperatures, and elevation) and the LHP design parameters (working fluid, transport length size, external thermal conductance of the condenser and wick properties). The results are illustrated on LHP performance curves (saturation temperature as a function of applied power). All the results are compared with a baseline configuration to analyze the effects of different parameters. Operating limits due to various constraints such as heat transport limit, capillary pressure limit and the vapor pressure limit are discussed.
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