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Past oil consumption reduction efforts were motivated by operating cost, petroleum conservation, or customer quality perception concerns. Recent efforts have been driven by exhaust catalyst poisoning considerations. The need to certify emissions to a higher mileage level and optimization efforts on the emission control systems have resulted in higher objectives for oil control. This paper focuses on one important factor in the control of lubrication oil consumption in internal combustion engines. Previous studies have related bore finish to oil consumption through either theoretical or experimental techniques. In this study, a mathematical model is derived statistically from experimental data utilizing regression analysis and a new transient radiotracer oil consumption measurement technique. The model predicts oil consumption levels expected with variations in cylinder bore finish, and suggests the important surface finish parameters to specify and control for minimum oil consumption.

The presentation here of a computer program simulating an engine cycle emphasizes mechanical factors under the control of the engine designer rather than scientific aspects of combustion. Data secured by measuring valves, manifolds, and other parts on a flow bench are used to calculate instantaneous flow in and out of the cylinder for the firing engine. Heat transfer, finite time of combustion, and variable specific heat of the gas are also calculated. The program is particularly well adapted to indicating the direction and relative magnitude of the effect of changing one variable, such as valve size, at a time.