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Single cylinder diesel engine cycle resolved startup experiments were performed at two different Compression Ratios. At CR18 (CR = 18) conventional engine starting resulted in a broad range of acceptable startup equivalence ratios (φ). However, reducing the CR to 16 resulted in problematic engine starting regardless of fuel level. In an effect to produce robust engine starting at lower CRs the engine was motored first. This allowed for strong starting performance coupled with high load fueling levels. For both CRs, IMEPg and exhaust CO2% increased as fueling level increased. However, while in-cylinder CO2% exceeded exhaust CO2% for moderate φ, this trend was reversed as fueling was reduced. Exhaust CO% was minimal except for stoichiometric fueling at CR18. Peak NOx production occurred at CR18 and φ = 0.55. Exhaust UHCs were maximized for higher fueling cases but dropped quickly after start. Similarly, ignition delay increased with φ but decreased during warm-up.

Intake tuning is a relatively simple alternative to turbochargers and superchargers as a means of augmenting engine performance. Capitalizing on air flow harmonics at specific engine speeds, intake tuning forces more air into the engine cylinders, resulting in greater torque and power. Concepts such as Helmholtz Resonance Theory and Reflective Wave Theory help to describe the physical phenomena that contribute to intake tuning, but previous studies have generally found that computer models utilizing computational fluid dynamics (CFD) are needed to accurately predict performance effects. The current research involves testing various intake runner lengths and cross section geometries on a Honda CBR600 F4i gasoline engine typically used to power a Formula SAE car. Also, the effect of adding 180 degree bends to intake runners is evaluated.

Fast emissions analysis, soot analysis, and pressure sensing is utilized to examine the first few seconds before, and after startup in a single-cylinder CFR diesel engine. The equivalence ratio, compression ratio, and injection timing are varied. The data show that UHC and CO emissions are highest at the highest and lowest fueling conditions, while NOx emissions peaked at intermediate fueling conditions. Leaner operating conditions show delayed starting but reduced ignition delay. Oil vapor causes soot emissions prior to first combustion, and soot particle size shifts higher during the first few seconds after combustion begins. Injection timing has little effect except at the leanest equivalence ratios, where a retarded injection timing increases the delay until a successful combustion event. At lower compression ratios, large IMEP oscillations occurred during startup. The data suggest possible strategies to optimize diesel startup.

Fischer-Tropsch (FT) synthetic fuels have been shown to produce lower soot and oxides of nitrogen emissions than petroleum-based diesel #2 (D2) in previous studies. This performance is frequently attributed to the very low aromatic content as well as essentially zero sulfur content. The objective of this empirical study was to investigate the high engine load regime using a military FT and D2 fuel in a CFR diesel engine at fueling levels approaching stoichiometric. A testing matrix comprised of various injection advance set points, fueling amounts (e.g. load) above 6 bar gross indicated mean effective pressure (IMEPg), and three different compression ratios (CR) was pursued. The results show that oxides of nitrogen emissions are always equal to or lower running FT compared to diesel. This result is attributed to the higher cetane number of FT leading to lower peak in-cylinder pressures as compared to D2.

Optimization of in-cylinder air-fuel mixture preparation in Port Fuel Injected (PFI) engines during all phases of operation is critical for maximizing engine performance while minimizing harmful emissions. In this study, a Cooperative Fuels Research (CFR) gasoline engine is used to evaluate torque and measure in-cylinder and exhaust CO, CO2 and unburned hydrocarbons under various fueling and spark conditions during crank and startup phases. Fast Flame Ionization Detectors (FFID) and Non-Dispersive Infra-Red (NDIR) fast CO and CO2 detectors are used as the principle diagnostics. Additionally, detailed cycle resolved fuel accounting is performed to elucidate the fuel vaporization process from injection to exhaust. The majority of liquid fuel accumulation in the engine puddles occurs within 3 engine cycles after cranking begins. Post combustion UHCs were seen to reach levels of 40-80% of pre-combustion UHC values.

Ethanol based fuels have seen increased use in recent years due to their renewable nature as well as increased governmental regulatory mandates. While offering performance advantages over gasoline, especially at high compression ratios, these fuels are more sensitive to pre-ignition (PI). Pre-ignition experiments using ethanol (E100) and E85 were performed in a CFR spark ignition engine using a diesel glow plug “hot spot” to induce PI. PI is found to occur over a specific air-fuel ratio range based on hot spot temperature. Additionally, increasing ethanol content or compression ratio (CR) decreases glow plug temperature thresholds for PI. A kinetics-based model was used to simulate pre-ignition of E100 and to elucidate sensitivities of pre-ignition to various operating parameters, including initial charge temperature, air dilution, and residual dilution. The model shows that the most violent cases of PI can be mitigated by switching to either lean or rich operation.

Seven biofuel-diesel fuel configurations were tested in a single-cylinder research diesel CFR engine that allowed variable injection timing. These seven configurations included three biodiesel-diesel blends (20% and 100%); two ethanol-diesel blends (15% and 20%), and two cases in which ethanol was injected into the intake air flow (20% and 33%). Combustion characteristics, NOx emissions, and soot emissions were compared with diesel operation across a range of injection timings. The effect of fuel compressibility affected the timing of injection, with biodiesel-diesel blends having advanced injection and ethanol-diesel blends having delayed injection. Biodiesel-diesel blends showed reduced ignition delay with only modest changes in combustion duration, while ethanol-diesel mixtures showed longer ignition delay but much shorter combustion duration and earlier phasing.

Engine startup experiments with intake port sampling were performed in a modified fuel injected single cylinder gasoline CFR research engine. Immediately after fuel injection, port fuel-air vapor sampling was performed in order to quantify the role of the fuel injector in creating a combustible mixture for the first cycle of engine startup. In-cylinder sampling was also performed to clarify the role of other mixture preparation mechanisms in the startup process. Sample analysis was performed using gas chromatography. Experimental data were also collected during steady-state operating conditions at the same intake port pressure and temperature as that of the first cranking cycle for comparison. Results show that approximately ½ to ¾ of a near stoichiometric combustible 1st cycle charge, as a function of first cycle fueling, is produced immediately after enriched cranking fuel injection.

In the near future increasing use of ethanol in motor fuels will occur due to legislative mandates. E10 (Gasohol) and E85 will see more widespread use in spark ignition engines. This study looks at the performance and knock characteristics of E10 and E85 in comparison to regular gasoline. Detailed experimental engine data and analysis as a function of compression ratio, ignition timing and fueling are presented with associated physical explanations. Comparative results are presented. Increasing ethanol content provides for greater engine torque, efficiency and knock tolerance, yet fuel consumption worsens. Knock limited trends and sensitivities are presented, for example, 5 degrees of spark retard are required with E10 and gasoline for each compression ratio increase, while the much less sensitive E85 requires only 2 degrees of retard for each compression ratio increase. Trends with efficiency and torque are described amongst the fuels tested.

Internal combustion engine knock has limited compression ratios of spark ignition engines for most of the history of gasoline engines. This limitation continues to exist today. While knock is generally a low engine speed, high load phenomenon, this operating condition is infrequently used by many vehicle operators, and if the engine is brought to this operating condition generally little time is spent in this knock prone condition. This study seeks to investigate the transition into knock due to throttle changes from part to full load. The experimental results using a CFR engine operating on iso-octane fuel show that knock is delayed by at least one high load engine cycle after the throttle is opened. Optimization of spark timing to account for this effect provides for the best increase of engine load without audible knock occurring.

Bench fuel injection experiments were performed to investigate the levels of generated fuel vapor immediately after fuel injection into a closed vessel. A synthetic fuel mixture was used consisting of six individual fuel components that are representative of gasoline. Vessel (e.g. port) temperature and pressure were varied, as well as sample location and sample delay time after injection. Vessel vapor space samples were collected and processed in a gas chromatograph in order to quantify the contribution to the fuel vapor by the various fuel components. Companion modeling was performed in order to evaluate two fuel vapor mixture preparation models (Raoult's Law and NIST's SUPERTRAPP). Results indicate that approximately 1/6 to 1/3 of the injected fuel mass is in the vapor form immediately after fuel injection (as a function of temperature). SUPERTRAPP modeling indicates that the injected fuel mass is approximately in equilibrium with 6% of the available air.

The oil aeration process in the crankcase of a V6 engine was visualized with a high-speed video camera and a borescope at engine speeds up to 4500rpm and oil temperatures to 70°C. The video images showed that a high-speed oil droplet stream was flung from the crankshaft counterweight, passed through the oil drainage gap in the windage tray and struck the free surface of the oil in the sump. There was a speed threshold beyond which foam was observed to form on the oil surface. When the engine speed was reduced to below that threshold, the foam disappeared. When the windage tray was removed, there was no foam formation. The results suggested that foam formation was the net result of the balance between the air bubble formation and destruction processes. These two processes were speed dependent.

A corona discharge device (CDD) used in conjunction with automotive stoichiometric catalysts has been shown to be effective in reducing exhaust tailpipe emissions and catalytic converter light-off temperatures. The CDD used here is a low power, low cost corona discharge device mounted ahead of the catalytic converter in the exhaust stream. Creation of radicals and other oxidizing species in the exhaust by the non-thermal plasma is shown to significantly improve catalyst conversion efficiencies for HC, CO and NOx. Burner flow data shows improvement in steady-state conversion efficiencies as well as improved catalyst light-off performance. Engine-dynamometer and vehicle data on spark ignition engines using production type (stoichiometric) control also shows improved performance with aged catalysts, and various levels of fuel sulfur. The reversibility of sulfur poisoning was also observed.

Two flexible fuel vehicles (FFVs) using dielectric alcohol sensors have been designed and developed for mass production. One FFV will operate on gasoline or methanol up to 85% (M85). The second FFV will operate on gasoline or ethanol up to 85% (E85). Significant modification of a conventional dedicated gasoline engine was necessary in order to avoid major problems in the areas of preignition, engine wear and material compatibility. Operation on alcohol fuels provides for improved torque and horsepower over gasoline. Feedgas emission levels with alcohol fuels are lower than those with gasoline. However, this advantage is diminished at the tailpipe due to the long catalytic converter light-off times that result from the lower combustion temperatures which characterize alcohol fuels. Meeting evaporative emission regulations provided a challenge due to the high levels of vapor generated by low alcohol percentage fuel blends.

Experimental data have been obtained that characterize knock occurrence times and knock intensities in a spark ignition engine operating on indolene and 91 primary reference fuel, as spark timing and inlet temperature were varied. Individual, in-cylinder pressure histories measured under knocking conditions were conditioned and averaged to obtain representative pressure traces. These averaged pressure histories were used as input to a reduced and detailed chemical kinetic model. The time derivative of CO concentration and temperature were correlated with the measured knock intensity and percent cycles knocking. The goal was to evaluate the potential of using homogenous, chemical kinetic models as predictive tools for knock intensity.