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Journal Article

Examination of the Validity of Connections between MSILs and ASILs in the Functional Safety Standard for Motor Vehicles

2015-11-17
2015-32-0794
ISO 26262, a functional safety standard for motor vehicles, was published in November 2011. Although motorcycles are not included in the scope of application of the current edition of ISO 26262, it is expected that motorcycles will be included in the next revision. However, it is not appropriate to directly apply automotive safety integrity levels (ASILs) to motorcycles because the situation of usage in practice presumably differs between motorcycles and motor vehicles. In our previous study, we newly defined safety integrity levels for motorcycles (MSILs) and proposed that the levels of MSILs should correspond to levels one step lower than those of ASILs; however, we did not investigate the validity of their connections. Accordingly, in this research, we validated the connections. We defined the difference of levels of SILs between motorcycles and motor vehicles as the difference of target values of random hardware failure rates specified in ISO 26262-5.
Technical Paper

One Approach to Definition of MSILs and Their Connections with ASILs

2014-11-11
2014-32-0016
ISO 26262 (Road vehicles - Functional safety), a functional safety standard for motor vehicles, was published in November 2011. In this standard, hazardous events associated with each item constituting a safety-related system are assessed according to three criteria, namely, Severity, Exposure, and Controllability, thereby determining ASILs (Automotive Safety Integrity Levels) representing safety levels for motor vehicles. Although motorcycles are not included in the scope of application of the current edition of ISO 26262, it is expected that motorcycles will be included in the next revision. However, it is not appropriate to directly apply ASILs to motorcycles. In the first place, the situation of usage in practice presumably differs between motorcycles and motor vehicles. Accordingly, in this research, we attempted to newly define Motorcycle Safety Integrity Levels (MSILs).
Technical Paper

Application of an Adaptive Digital Filter for Estimation of Internal Battery Conditions

2005-04-11
2005-01-0807
This paper proposes an innovative and accurate method of estimating the internal conditions of rechargeable batteries for vehicles powered by electric motors, such as electric vehicles (EVs) and hybrid electric vehicles (HEVs). The proposed method is necessary to utilize battery power fully on vehicles powered by electric motors (especially HEVs) and thereby improve fuel economy or reduce the battery size. As the first step in this study, the relationship between the current and terminal voltage of a rechargeable lithium-ion battery was described using a linear parameter varying (LPV) model. That made it possible to reduce the problem of estimating the internal battery conditions (internal resistance, time constant, and so on) to a problem of recursively estimating the model parameters with an adaptive digital filter.
Technical Paper

Development of Metal Full-Filling Method Joining Ceramic Shaft to Metal Sleeve for High Performance

1993-03-01
930164
Toyota Motor Corporation has mass-produced turbochager with sillicon nitride ceramic rotors. A moment of inertia was reduced by 60% using ceramic rotor which improved turbochager response. The ceramic rotor was joined to metal shaft by new method which compensated problems in both shrink fitting and active brazing methods. They are generals for mechanical and chemical techniques, respectively. There still exist the following disadvantages. It is quite severe to controll the clearance of shrink fitting to obtain the reliability of the joint. The shaft may be loosened at high temperature with a small shrink-fit interference. The large shrink-fit interference could result in a failure of ceramic shaft due to large stress. Those may require a machinig accuracy with micron meter order of surface roughness which, leads to high cost.
Technical Paper

The Development of a High Performance Jaw Clutch Transmission for Railcars

1991-09-01
911778
Diesel railcars in Japan have played a major role in transportation over mountain lines with steep gradients. However, the efficiency of conventional transmissions is low and the speed of the cars when negotiating gradients is slow being in a range of approximately 40km/h as current transmissions operate in hydraulic torque converter phase. The authors have developed a new transmission provided with two direct stages of jaw clutch drive and have tested it at Railway Technical Research Institute, the Japan Railways Group (referred to as RTRI, JR). Following a satisfactory test, two improved transmission units were built on the basis of the results. The transmissions were installed in a standard JR diesel railcar and tested on a JR mainline in the mountain zone. The test results showed that the performance of the diesel railcar was greatly improved thanks to the new transmissions.
Technical Paper

An Axle Torque Control Scheme to Achieve Various Desired Characteristics

1990-09-01
901763
Remarkable advances are being seen in automotive electronics nowadays. New concepts are being reported for next- generation control systems that provide vehicle performance which matches the driver's intentions and sensitivities. With these systems, inferences are made about the driver's perceptions and the driving environment, and the control parameters are adjusted automatically to achieve the drivability desired by individual drivers or for various driving conditions. This paper presents a control scheme that is intended to be a key technology of a total vehicle control system. The control scheme matches the axle torque characteristics resulting from accelerator inputs with those of the desired reference model, regardless of the original nonlinear characteristics of the mechanical components. The effectiveness of this method is shown by both computer simulation results and experimental data.
Technical Paper

Soot and Valve Train Wear in Passenger Car Diesel Engines

1983-10-31
831757
The effect of the use of the EGR system on the lubrication of a passenger car diesel engine was investigated. The higher the EGR rate, the more soot in the oil. And the most detrimental effect was found in valve train wear. Some engine tests, including motoring tests, were carried out to investigate the contribution of soot to valve train wear. The mechanism of cam and rocker arm wear in used oils was studied by analyzing for elements on the lubricated metal surface and subsequently the mechanism was more thoroughly studied using the four-ball test. Soot seems to act as an abrasive on the anti-wear solid film formed by the oil on the metal surface and this film contains Ca, O, P and S. Some hardware modifications and oil formulations to reduce valve train wear are also discussed.
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