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Mercedes-Benz at DaimlerChrysler has been developing and applying Life-Cycle-Engineering (LCE) and Life-Cycle-Assessment (LCA) since almost 10 years. Extensive experience and know-how has been gained by several complete car LCAs and more than 100 LCAs for parts. According to our experience LCA/LCE is most effectively and efficiently used to support the development of new products, i.e. as a tool for Design for the Environment. The concept and implementation of Design for Environment (DfE) at Mercedes-Benz will be introduced. Both, concept and implementation are the result of several years of development. Nowadays, DfE is established as common practice and fully integrated in the Mercedes-Benz Development Process. This approach is illustrated by the exemplary case study of the recent C-Class model. The parameters assessed during the development process include hazardous materials, use of recycled materials, use of renewable materials and others.

Mercedes-Benz at DaimlerChrysler has been developing and applying Life-Cycle-Engineering (LCE) and Life-Cycle-Assessment (LCA) since almost 10 years. Extensive experience and know-how has been gained by two complete car LCAs and more than 100 LCAs for parts. According to our experience LCA/LCE is most effectively and efficiently used to support the development of new products. One of DaimlerChrysler's Environmental Guidelines includes a statement, that our approach to environmentally acceptable design covers the entire product spectrum of the DaimlerChrysler Group, taking into account the product life cycle from design through disposal or recycling. The organisation of environmental management at DaimlerChrysler has a distinct structure of tasks: the central Environmental Protection Division coordinates all organisation/ plant related aspects, while all product related aspects are the responsibility of the divisonal business units.

In the past there has been a concentration on performing LCAs of car components. Based on the increasing experience and know-how gained in the past by performing LCAs of car components truck designers get the chance to make a statement about the ecological impact of each alternative. The most significant difference between LCAs of car and truck components is the use phase. This paper describes a Life-Cycle-Assessment (LCA) of different air deflection systems made of composite materials. The actually used system is produced by Resin Transfer Molding (RTM) while a possible alternative could be made out of Sheet Molding Compound (SMC). The calculations have shown that there exists a potential to improve the ecological profiles of composite components by replacing glass fibers with natural fibers.

Car manufacturers spend steadily increasing efforts to design cars in such a way that material selection, production steps, use and recycling, respectively disposal, fulfill environmental expectations and requirements to an optimal, best known extent. The additional application of Life Cycle Assessment (LCA) for car design supports a better and virtually “objective” understanding about resource consumption and environmental impacts during the complete life cycle of cars. Thus, LCA opens a high potential to contribute for future cars to improve them in terms of ecology as well as with regard to technological and even economic aspects. Holistic Life Cycle Costing (LCC) can hereby serve in a useful complementary manner. Co-operating with experienced partners and taking part in the development of LCA standards, Mercedes-Benz is developing LCA as a supporting tool for vehicle design.