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A study to determine whether performance-based brake testing technologies can improve the safety of our highways and roadways through more effective or efficient inspections of brakes of on-the-road commercial vehicles is being sponsored by FHWA/DOT-OMC. A key objective of the study is to determine how the results from performance-based “inspections” compare with results obtained through traditional visual methods, such as those recommended by the Commercial Vehicle Safety Alliance (CVSA). Data from joint inspections (i.e., CVSA and performance-based inspections on the same vehicle), obtained over approximately a one year period, have been analyzed. Description of three of the performance-based technologies and preliminary results from approximately 1,400 joint inspections are covered in this paper.

There is recent interest in examining whether performance-based brake tests are advantageous compared to presently used visual inspections for safety checks of on-the-road commercial vehicles. In this first of a series of two papers, the basic features of visual inspections and performance-based brake tests are presented and discussed. It is shown that the visual inspection method is inherently “predictive” in nature and therefore conservative. A performance-based brake test is objective but not predictive. The performance based test may reveal safety-related defects only for the specific vehicle load configuration and operating condition. The presentation is concluded with a discussion of what may be required for future enforceable use of performance-based brake testing devices for “on the road” inspections of commercial vehicles. In the short term, use of performance based testing will depend on correlation of test results with presently enforceable visual methods or standards.