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The purpose of this study was to find compatible specifications both of emission reduction and high power output with good throttle response for a sports utility motorcycle. In the emission reduction challenge, we examined equipping the exhaust system with a catalytic converter to achieve sufficient emission reduction. The catalytic converter, however, caused a temperature rise in the exhaust system, which caused a pressure propagation change. Additional muffler design optimization effectively maintained high performance and acceleration. The exhaust valve device was also optimized for emission reduction and high power output over a wide engine speed range. The optimized control of the exhaust valve was beneficial to preventing short-circuit of fresh mixture gas and early activation of the catalyst. Such comprehensive specifications could satisfy the performance and driveability characteristics required for sports utility motorcycles.

The purpose of this study is to evaluate the effect of an exhaust throttle installed in an exhaust pipe in a two-stroke motorcycle engine. In the experimental study, the exhaust-throttle system prevented fresh-gas from short-circuiting and consequently, improved unburnt hydrocarbon emissions and fuel economy, along with enhancing combustion stability. In actual running, in order to minimize HC emission level and stabilize cycle-to-cycle fluctuation of combustion including intermittent misfiring, an air-induction system and a long-duration spark ignition were used in addition to the exhaust throttle system. The control software for the integrated system was also a key point in improving HC and CO emission levels in the ECE-40 operation cycle. For detecting misfiring in the ECE-40 cycle, time-resolved HC variation was measured by a fast-response gas analyzer.