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With the advent of quieter powertrain and improved cabin acoustic sealing, there is an increased focus on noise generated in the HVAC unit and climate control ducting system. With improved insulation from exterior noise sources such as wind & road noise, HVAC noise is more perceptible by the occupants and is a key quality indicator for new generation vehicles. This has increased the use of simulations tools to predict HVAC noise during the virtual development phase of new vehicle programs. With packaging space being premium under the instrument panel, changes to address noise issues are expensive and often impractical. The current methodology includes the best practices in simulation accumulated from prior aero acoustics validation studies on fans, ducts, flaps and plenum volume discharge. The paper details the acoustic noise generation and propagation in the near field downstream of an automotive HVAC unit in conjunction with ducting system.

The transport industries face a continuing demand from customers and regulators to improve the acoustic performance of their products: reduce noise heard by passengers and passersby; avoid exciting structural modes. In both the aerospace and automotive areas, flow-induced noise makes a significant contribution, leading to the desire to understand and optimize it through the use of simulation. Historically, the need for time-consuming, computationally expensive transient simulations has limited the application of CFD in the field of acoustics. In this paper are described efficient simulation processes that, in some instances, remove the requirement for transient analyses, or significantly reduce the total process time through intelligent pre-processing. We will outline this process and provide both automotive and aerospace industrial examples, including analyses of highly complex geometries found in real life.