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Over the last several years, designers have been working toward developing airbag suppression systems in order to satisfy the new Federal Motor Vehicle Safety Standard (FMVSS) 208 - Occupant Crash Protection requirements currently being phased-in [1, 2]. By September 1, 2005, all vehicles are required to be in compliance with the new requirements. The new rule requires that vehicles must have an airbag suppression system that turns the airbag off in cases where a child or child seat is detected in the front passenger occupant position. Typically incorporated in the seating structure or cushion area, these suppression systems are activated each time the seat is occupied. More so than any other component, this feature makes safety, durability, and reliability testing of these systems critical to their functionality. This paper will discuss how airbag suppression systems have affected the standard testing procedures of vehicle components including seats and airbags.

The National Highway Traffic Safety Administration (NHTSA) has issued a Notice of Proposed Rulemaking (NPRM) to upgrade the dynamic portion of FMVSS 214 - Side Impact Protection [1]. This notice adds an oblique pole test to the existing moving deformable barrier test and covers a wider range of occupant sizes in a broader range of seat positions. These upgrades will present several challenges to vehicle manufacturers and suppliers. This paper will provide an overview of the NPRM, review test data used in support of the NPRM, describe component-level tests used to develop ideal side impact properties, and overview the vehicle changes that will be needed to meet these requirements.

Vehicle manufacturers are developing dynamically deploying upper interior head protection systems to provide added occupant protection in lateral crashes. These devices are used to protect the head and neck areas and to prevent ejection from the vehicle. The National Highway Traffic Safety Administration (NHTSA) has established requirements in Federal Motor Vehicle Safety Standard (FMVSS) 201 [1] for these systems. This paper will discuss testing methodologies in the areas of component testing of curtain-type side airbag systems and full scale side impact testing of a vehicle into a rigid pole. These testing methodologies have been created as a direct result of the development phase of several airbag systems. Prior to pole impact testing, tests have been developed which evaluate these types of systems for characteristics such as inflation time, fill capacity, and how long the system stays inflated during side impact and rollover simulations.

This paper presents the resultf a project concerning the development of a test procedure for evaluating rear impact guards installed on trailers. The procedure was based on requirements established in Federal Motor Vehicle Safety Standard (FMVSS) 223, Rear Impact Guards. Rear impact guards are required on trailers to prevent passenger vehicles from driving underneath the rear of a trailer, commonly referred to as underride. The National Highway Traffic Safety Administration (NHTSA) estimates that 11,551 rear-end crashes with trucks, trailers, and semi-trailers occur annually. These crashes result in approximately 423 passenger vehicle occupant fatalities and 5030 nonfatal injuries. The nonfatal injuries include lacerations to the head and neck area, severe brain trauma, and internal hemorrhaging. The objective of the test procedure was to present uniform formats for testing and data recording, and provide suggestions for the use of specific equipment.

This paper presents testing methodologies used for the evaluation of airbag sensor systems. The methods are geared towards the analysis of airbag deployment/non-deployment situations through the use of harsh and abusive tests that include both driving and stationary impact conditions. Readers of the paper will gain a broad understanding of the testing options that are available to develop suitable airbag sensor systems and deployment algorithms. The methodologies presented in this paper address only the issue of preventing deployment in certain environments. The vehicle conditions are critical when developing the threshold of the deployment algorithm. The Rough Road and Abuse tests are an important part of developing this algorithm. With airbag deployment threshold levels being such an important issue in the safety field, the test methods used to simulate real world conditions become an integral aspect to overall airbag development.