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The emissions performance of a prototype close-coupled catalyst system has been analysed and compared with semi-close-coupled and underfloor systems. Under certain engine conditions during the stabilized region of the ECE Stage 3 drive-cycle, the close-coupled system has showed higher emissions than the semi-close-coupled or underfloor configurations. Using fast response emissions analysers and catalyst warm-up characteristics in conjunction with Computational Fluid Dynamics (CFD), the reasons for this emissions performance deficit has been attributed to flow maldistribution across the front face of the catalyst. Two flow distribution-related mechanisms for emissions breakthrough have been isolated: radial variations in mean AFR (Air-Fuel Ratio) across the catalyst can cause localized emissions breakthrough due to cylinder-to-cylinder AFR variations; and under high space velocity conditions, localized breakthrough can occur due to radial variations in gas velocity through the catalyst.

The development and optimisation of an ultra-fast response chemiluminescence NOx analyser, equipped with a high temperature stainless steel, nitrogen dioxide (NO2) to nitric oxide (NO) converter, for the transient measurement of the NOx (NO + NO2) content of automotive emissions is described. Conventional analysers routinely used to measure NOx in automotive exhaust utilise chemiluminescence detection (CLD). Ultra-fast time-scale analysis using CLD, however, has traditionally been hindered by the slow conversion of NO2 to NO. The converter and technology used in the instrument described herein enables a 10-90% response time of less than 10 ms. Following optimisation in the laboratory, the fast response CLD NOx analyser was evaluated for raw exhaust sampling of port fuel injected (PFI) gasoline and diesel vehicles.

Particulate matter (PM) emission from vehicles is one of the biggest issues in terms of environmental protection and influence to human body. Thus, a variety of measurement technologies have been develop so far. Currently, a gravimetric method is most commonly used in the automotive industry, partially because it is specified in the regulations. This method uses a combination of a dilution tunnel and a filter that collects the PM from the diluted sample gas with subsequent weighting by a micro balance. However, since this technique is a batch measurement, it is impossible to determine at what point of the emissions test the Soot, SOF (Soluble Organic Fraction), and the total PM are emitted. Thus the demand for real-time PM measurement under transient test conditions has increased.

The environmental effects of particulate matter (PM) emissions from vehicles are an increasing concern to those concerned with air quality. A variety of technologies have been developed to measure exhaust particulates. The automotive industry generally uses the gravimetric method to quantify particulate emissions. This method uses a combination of a dilution tunnel and filter to collect PM from the diluted sample gas. The collected PM is later weighed on a microbalance. Because this technique is a batch measurement, it is not possible to determine at what point of an emissions test drive cycle the soot, soluble organic fraction (SOF) and total PM are emitted. A more accurate characterization of PM emissions will require real-time PM measurement under transient test conditions.

Catalysed hydrocarbon traps (CHT) have been tested in conjunction with the Exhaust Gas Ignition (EGI) system to assess their combined impact on cold start total hydrocarbon (THC) emissions reduction. Vehicle emissions profiles have been obtained for each of the regulated emissions along with speciated HC exhaust gases for each of the different CHT-EGI combinations studied in the program. Results show that the combination of EGI and an upstream CHT lead to a reduction in THC emissions of 30% during the 1st 195 sec of the New European Drive Cycle. In addition, the EGI system alone, and in conjunction with a CHT comfortably achieves the proposed European Stage IV legislation for each of the regulated emissions at 50k miles. The significance of the results are discussed with reference to both standard drive cycles and off-cycle emissions.