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This work presents the modeling and investigation of the mechanical behavior of brake pad materials with high viscoelastic content, reinforced with particles and fibers. A simplified model is presented, with the purpose of prediction of the elastic modulus of this class of material. The model consists in the modification of the Rule of Mixtures, with the introduction of a term referring to the particle phase present in the composite material. It is introduced an alignment factor, in order to adjust the magnitude of orientation of the fibers in the stage of material compaction process. Also, the influence of the viscoelastic phase is modeled according to the percolation theory. Three standard brake pad materials with different viscoelastic contents were produced and tested. The composite materials produced were tested by three-point bending, in order to determine their mechanical properties.

During the development of a new friction material, besides the interface between lining/drum is also fundamental take in account all aspects involving the attachment of the linings on the brake shoes. This paper presents an optimization approach to the development and manufacturing parameters of brake linings, applied on medium and heavy duty commercial vehicles, aiming to assure the correct specification of the riveted joint clamp forces. These evaluations were conducted based on the quality tools documents and the theoretical aspects of the product usage as well as the modeling of key elements of the referred mechanism throughout various known applications. A calculation methodology was developed based on brake geometry, its generated forces and braking reactions required for each vehicle family.