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This paper describes a method which combines state of the art NVH measurement methods for structure and airborne noise characterization integrated with a manufacturing process which utilizes results of these measurements to spatially vary the construction of dash insulators based on specific automotive vehicle requirements. An integrated technique for measuring structure and airborne based noise sources are discussed and demonstrate the capability to measure accurately higher frequency phenomena and the associated short acoustic wavelength and high spatial mode complexities often encountered in the development of vehicle sound packages. Based on these results the variable mass barrier process is explained specific to incorporation into the manufactured product using a robotic spray technology that varies distribution of material across the dash insulator surface. Overall benefits are discussed.

This paper discusses the approach and application of controlling material and manufacturing parameters in development of lightweight acoustic interior systems. First addressed is the theoretical premise of noise control mechanisms and their relationship to material property/process sensitivity through poroelastic model simulation. The optimal balance of sound transmission loss and absorption in achieving optimally tuned acoustic performance is then presented along with material sample and in-vehicle experimental results. The ability to acoustically tune the vehicle interior to a desired sound level and frequency content through proper design & control of the elastic porous properties achieved by unique acoustic material/process flexibility & capability is demonstrated.

This paper benchmarks some methods of nondestructive testing for zero and high mileage spot weld quality/integrity and degradation evaluation (pin holes, voids, cracks, fatigue, corrosion, etc.). The methods include X-ray radiography, ultrasonic imaging, ultrasonic pulse/ echo, pulsed infrared or thermography, and laser/TV holographic interferometry imaging. The advantages and limitations of each method are provided with descriptive principles and real test examples. It is found that X-ray radiography combined with ultrasonic echo technique is the most favorable one considering time and cost for the current zero and high mileage spot weld evaluation.

This paper presents a novel technique allowing time-dependent displacement of an object to be studied by continuously digitizing the speckle images using a high speed image acquisition system. Instead of generating fringe patterns, the displacement versus time for any point of interest can be studied. Therefore, the technique is equivalent to “many” massless and noncontact displacement sensors, which is particularly useful for vibration measurement.