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In order to meet the U.S. EPA's 2007 on-highway emission standards for particulate and NOx, all diesel engines will require diesel particulate fi lters (DPFs) and cooled exhaust gas recirculation (EGR) and will utilize ultra-low sulfur fuel. As this will be the fi rst time that all on-highway diesel engines will employ DPFs combined with ultra-low-sulfur fuel, the Engine Manufacturers Association (EMA) requested that a new oil category be developed to provide compatibility with DPFs in the exhaust system, as well as engine durability for both new and pre-2007 engines. This paper reviews the development of this new oil category called API CJ-4, which was introduced in October 2006. This diesel engine oil category is the fi rst in the U.S. which limits the oil's sulfated ash, phosphorus, and sulfur in order to insure adequate service life of the DPF. The API CJ-4 oil category includes 9 fired engine tests and 6 bench tests.

In order to meet the U.S. EPA's 2007 on-highway emission standards for particulate and NOx, all diesel engines will require diesel particulate fi lters (DPFs) and cooled exhaust gas recirculation (EGR) and will utilize ultra-low sulfur fuel. As this will be the first time that all on-highway diesel engines will employ DPFs combined with ultra-low-sulfur fuel, the Engine Manufacturers Association (EMA) requested that a new oil category be developed to provide compatibility with DPFs in the exhaust system, as well as engine durability for both new and legacy engines. This paper reviews the development of this new oil category called API CJ-4, which will be introduced in October 2006. This diesel engine oil category is the first in the U.S. which limits the oil's sulfated ash, phosphorus, and sulfur in order to insure adequate service life of the DPF. The API CJ-4 oil category includes 9 fi red engine tests and 6 bench tests.

This oil category was driven by two new cooled exhaust gas recirculation (EGR) engine tests operating with 15% EGR, with used oil soot levels at the end of the test ranging from 6 to 9%. These tests are the Mack T-10 and Cummins M11 EGR, which address ring, cylinder liner, bearing, and valve train wear; filter plugging, and sludge. In addition to these two new EGR tests, there is a Caterpillar single-cylinder test without EGR which measures piston deposits and oil consumption control using an articulated piston. This test is called the Caterpillar 1R and is included in the existing Global DHD-1 specification. In total, the API CI-4 category includes eight fired-engine tests and seven bench tests covering all the engine oil parameters. The new bench tests include a seal compatibility test for fresh oils and a low temperature pumpability test for used oils containing 5% soot. This paper provides a review of the all the tests, matrix results, and limits for this new oil category.

This paper reviews ASTM's work in developing the new API CH-4 diesel engine oil category for 1998. It focuses in particular on three new engine tests - Cummins M-11, Mack T-9, and Caterpillar 1P - which are juxtaposed on existing engine and bench tests in the API CG-4/CF-4 categories. These new tests ensure increased engine durability, while operating at high temperatures and high levels of soot in the crankcase. The high soot levelsMP expected in 1998 emission-controlled engines are a result of retarded fuel injection timing used to lower NOx, combined with high top-ring piston locations used to minimize particulate. API CH-4 is the most robust API diesel engine oil category ever developed. It improves the quality of diesel engine oils for both existing and new engines, using both low and normal fuel sulfur levels. In addition, it will allow a more flexible approach to oil drain intervals, in accordance with the recommendations of the individual engine manufacturers.

Since diesel engine oils are part of the low-emission equation, there has been stepped increases in the quality of crankcase oils with the stepped reduction in diesel exhaust emissions. The new API CG-4 oil category, was developed to address the Engine Manufacturers Association's (EMA's) needs for 1994 emission-controlled diesel engines. It also improves the quality of crankcase oils by using modern four-cycle diesel engine tests which: operate on low-sulfur diesel fuel, as used by all on-highway trucks in the U.S., have statistically defined test limits, are incorporated into the Chemical Manufacturers Association's (CMA's) rigorous code for qualification testing.

A series of high performance diesel engine oils were developed by using diesel engine dynamometer tests measuring oil consumption, dispersancy, oxidation stability, engine cleanliness, wear, and corrosion protection. The three multicylinder diesel tests included in the new CE oil category—Mack T-6, Mack T-7 and Cummins NTC-400—were used in combination with seven other single-cylinder or multicylinder diesel engine tests to develop these oils and evaluate them versus industry reference oils. Major considerations on the oil formulation approach were engine deposits in the Cummins NTC-400, engine deposits and ring wear in the Mack T-6, and oil dispersancy in the Mack T-7. Field evaluations were used to define the relevance of engine dynamometer testing.