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Technical Paper

Process Monitoring of Rigid Polyurethane Foams for Automotive Composites

1997-02-24
970245
Process temperature profiles of a two-component rigid poly(urethane-isocyanurate) foam system were studied and compared with the predictions of a one-dimensional numerical simulation. This model is based on experimentally determined thermophysical properties including thermal diffusivity, enthalpy of reaction, and rate of reaction. Temperature profiles were measured at three positions within the foam and at the foam surface for mold temperatures of 25°C and 55°C. High rate of reaction and heat of reaction, along with low thermal diffusivity, cause temperatures near the foam center to be insensitive to mold temperatures for thick samples. Thermal analysis and spectroscopic methods were used for determination of thermophysical properties. Temperature dependent heat capacity was evaluated using dynamic DSC. Reaction kinetics were studied using FTIR and isothermal DSC measurements.
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