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The objective of this research was to characterize the effects of fuel component volatility on gasoline direct injection (GDI) engine cold start. Three different fuel components, representing gasoline light end, mid-point and heavy end components, were used to form three fuel blends of different volatility. Performance tests and in-cylinder fuel distribution imaging tests using these fuel blends were carried out in a firing single-cylinder optically-accessible engine following a simulated cold start test schedule. Performance results, based on in-cylinder pressure and engine-out hydrocarbon measurements, during the initial transient phase of GDI cold start showed significantly degraded performance with the low volatility fuel blend, while the high volatility blend showed slightly improved performance. Neither the low nor high volatility fuel, however, showed a discernable effect on the quasi-steady state cold start performance.

The effects of intake-generated swirl and tumble on cold start performance have been investigated in a firing single-cylinder Gasoline Direct-Injection (GDI) engine. The engine utilizes a Ford Zetec cylinder head modified for GDI operation and a fused silica cylinder which provides extensive optical access to the combustion chamber. Uniquely designed port-inserts were positioned in the intake ports to generate enhanced swirling or tumbling motion inside the cylinder. Experiments were conducted using a constant speed (∼ 900 rpm) simulated cold start procedure, where the engine is motored for approximately 40 cycles, after which fuel injection and spark ignition commence and continue for 190 cycles and then the engine is stopped. Measurements were made of the various engine temperatures, engine-out total hydrocarbon emissions, and in-cylinder pressure throughout the test period.

Experiments have been conducted in a firing single-cylinder spark-ignition engine employing a Ford Zetec cylinder head that has been modified to operate with either standard port-fuel-injection, air-forced port-fuel-injection or direct-injection. The engine utilizes a fused silica cylinder and therefore provides extensive optical access to the combustion chamber. Tests were conducted using a constant speed simulated cold start procedure, which is composed of an initial start-up transient and a quasi-steady-state idle period. In this procedure, the engine is briefly motored at 889 rpm and then combustion commences shortly after the start of fuel injection. Measurements which were performed include in-cylinder pressure as well as intake valve, exhaust valve, piston, cylinder, head, and intake air temperature throughout each cycle of the test period. The engine-out total hydrocarbon emissions were also measured.