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Journal Article

High-Speed Camera based Experimental Modal Analysis for Dynamic Testing of an Automotive Coil Spring

2021-08-31
2021-01-1119
Experimental modal analysis (EMA) is a measurement technique to assess the dynamical properties of mechanical components and systems in various phases of their life cycle, e.g. for design, end-of-line testing and health monitoring. The most common EMA uses accelerometers, which provide high frequency acceleration measurements at a few discrete locations. However, attached accelerometers may alter the systems mass and damping properties and multiple tests are required to obtain spatially dense information. To overcome these issues, in this paper we use high-speed cameras and video processing algorithms. In fact, cameras as contact-less sensors do not modify the dynamics of the system under test. Furthermore, cameras provide full-field displacement data, allowing to obtain spatially dense transfer functions with a single excitation, which reduces the experiment duration.
Technical Paper

Reducing Vehicle Interior NVH by Means of Locally Resonant Metamaterial Patches on Rear Shock Towers

2019-06-05
2019-01-1502
Stringent regulations for CO2 emissions and noise pollution reduction demand lighter and improved Noise, Vibration Harshness (NVH) solutions in automotive industries. Designing light, compact and, at the same time, improved NVH solutions is often a challenge, as low noise and vibration levels often require heavy and bulky additions, especially to be effective in the low frequency regime. Recently, locally resonant metamaterials have emerged among the novel NVH solutions because of their performant NVH properties combined with lightweight and compact design. Due to the characteristic of stop band behavior, frequency ranges where free wave propagation is inhibited, metamaterials can beat the mass law, be it at least in some tunable frequency ranges. Previously the authors demonstrated how metamaterials can reduce the vibrations in a simplified shock tower upon shaker excitation. In this work, the authors apply the metamaterial concept on the real rear shock towers of a vehicle.
Technical Paper

Force Isolation by Locally Resonant Metamaterials to Reduce NVH

2018-06-13
2018-01-1544
The combination of lightweight design and performant Noise, Vibrations Harshness (NVH) solutions has gained a lot of importance over the past decades. Lightweight design complies with the ever more stringent environmental requirements, however conflicts with NVH performance, as low noise and vibration levels often require heavy and bulky systems, especially at low frequencies. To face this challenge, locally resonant metamaterials come to the fore as low mass, compact volume NVH solutions, beating the mass law in some tunable frequency zones, referred to as stopbands. Metamaterials are artificial materials made from assemblies of unit cells of non-homogeneous material composition and/or topology. The local interaction between unit cells leads to superior performance in terms of noise and vibration reduction with respect to the conventional NVH treatments. Previously the authors showed how wave propagation along one-dimensional structures can be reduced by metamaterial additions.
Journal Article

Dynamic Metamaterials for Structural Stopband Creation

2016-06-15
2016-01-1791
The NVH performance of conventional panels and structures is mainly driven by their mass. Silence often requires heavy constructions, which conflicts with the emerging trend towards lightweight design. To face the challenging and often conflicting task of merging NVH and lightweight requirements, novel low mass and compact volume NVH solutions are required. Vibro-acoustic metamaterials with stopband behavior come to the fore as possible novel NVH solutions combining lightweight requirements with superior noise and vibration insulation, be it at least in some targeted and tunable frequency ranges, referred to as stopbands. Metamaterials are artificial materials or structures engineered from conventional materials to exhibit some targeted performance that clearly exceeds that of conventional materials. They consist typically of (often periodic) assemblies of unit cells of non-homogeneous material composition and/or topology.
Journal Article

Experimental Characterization of Drag Torque in Open Multi-Disks Wet Clutches

2013-11-15
2013-01-9073
The objective of the present study is to experimentally characterize the drag torque in open multi-disks wet clutches. For this purpose, two groups of experiments are performed using an advanced SAE#2 test setup. The experiments are designed under real conditions of variable automatic transmission fluid (ATF) flow rate and higher clutch speed range as experienced by wet clutches in real operation. The first test group examines the influence of parameters such as ATF flow rate, ATF temperature, and disks size whereas, the second test group investigates the effect of disks rotational conditions on the drag torque. By analyzing, the obtained experimental results, the relationship between the amount by which the parameters are varied and the corresponding change in the drag torque are established. In addition, a general qualitative behavior of the drag torque as function of clutch speed is proposed and the associated physical phenomena are explained.
Technical Paper

Vibro-Acoustic Characterisation of Lightweight Structures: A Numerical-Experimental Approach

2012-06-13
2012-01-1526
In many industrial applications, such as in the automotive and machine building industry, there is a continuous push towards lightweight materials motivated by material and energy savings. This increased use of lightweight materials, however, can strongly compromise the Noise, Vibration and Harshness (NVH) performance of the final products. Especially in times where the NVH performance not only receives a higher legislative attention, but also becomes a commercial differentiator, this also represents a key point of attention for designers and directs research activities towards new experimental and numerical techniques to accurately predict the NVH performance of lightweight systems as early as possible in the design process. The presented work discusses novel measurement setup, specifically developed for examining the vibro-acoustic behavior of lightweight structures. The test stand consists of a concrete cavity of 0.83 m₃.
Technical Paper

Synthesis of Drive-by Noise Based on Numerically Evaluated Source-Receiver Transfer Functions Employing the FMBEM

2011-05-17
2011-01-1610
Prediction of the drive-by noise level in the early design stage of an automotive vehicle is feasible if the source signatures and source-receiver transfer functions may be determined from simulations based on the available CAD/CAE models. This paper reports on the performance of a drive-by noise synthesis procedure in which the transfer functions are numerically evaluated by employing the Fast Multipole Boundary Element Method (FMBEM). The proposed synthesis procedure first computes the steady-state receiver contributions of the sources as appearing from a number of vehicle positions along the drive path. In a second step, these contributions are then combined into a single transient signal from a moving vehicle for each source-receiver pair by means of a travel time correction.
Technical Paper

Application of Energy Flow Analysis Focused on Path Visualization into Vehicle Design

2010-10-17
2010-36-0505
The development of new design tools to predict the vibro-acoustic behavior within the vehicle development process is of essential importance to achieve better products in an ever shorter timeframe. In this paper, an energy flow post-processing tool for structural dynamic analysis is presented. The method is based on the conversion of conventional finite element (FE) results into energy quantities corresponding with each of the vehicle subcomponents. Based on the global dynamic system behavior and local subcomponent descriptions, one can efficiently evaluate the energy distribution and analyze the vibro-acoustic behavior in complex structures. By using energy as a response variable, instead of conventional design variables as pressure or velocity, one can obtain important information regarding the understanding of the vibro-acoustic behavior of the system.
Journal Article

A Hybrid Wave Based - Modally Reduced Finite Element Method for the Efficient Analysis of Low- and Mid-frequency Car Cavity Acoustics

2009-05-19
2009-01-2214
This paper presents a newly developed hybrid simulation technique for uncoupled acoustic analysis of interior cavities. This method applies a Wave Based model for a large, geometrically simple portion of the acoustic cavity. The superficial details of the problem domain are modeled using a modally reduced finite element model. The resulting hybrid model benefits from the computational efficiency of the Wave Based Method, while retaining the Finite Element Method's ability to model the actual geometry of the problem in great detail. Application of this approach to the analysis of a moderately simplified acoustic car cavity shows the improved computational efficiency as compared to classical finite element procedures and illustrates the potential of the hybrid method as a powerful tool for the analysis of three-dimensional interior acoustic systems.
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