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The requirements to produce high specific power, a high torque across a broad engine speed range and very low emissions levels have been seen as mutually exclusive in a conventional normally aspirated SI engine. Ford Motor Co in association with Cosworth Technology Ltd. have developed a port injection SI engine which achieves in excess of 63kW/ltr, a peak torque in excess of 97Nm/ltr, 92Nm/ltr between 2500rpm and 6500rpm and meets European IV and North American LEV emissions levels for the Focus ST170 in Europe and the SVT Focus in the US. To achieve the required torque across the speed range the volumetric efficiency needed to be maximized at all engine speeds. This was done by fitting continuously variable inlet valve timing, variable length intake manifold and a tuned exhaust manifold. To meet the emissions requirements, the catalyst light off time must be kept to a minimum.

Road Load Data is an important source of information for quality improvements. Vehicle and component load information, such as driver behaviour and other characteristics of vehicle use in real world conditions, are the basis for many engineering tasks, including fuel economy and life-time optimization. This new approach in road load data acquisition is based on the increasing existence of data bus networks in modern vehicles, as well as further improvements in data acquisition technologies. The applications of which alllow smart, inobtrusive solutions and, increasingly, the collection of real world customer data. This methodology of data collection leads to a significant alteration of the company-wide data base, relevant for future engineering efforts. The growing share of real world customer data will result in a more optimized and customer-orientated range of solutions, for all areas of vehicle engineering.