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The study of 10% ethanol blended gasoline (E10 gasoline) utilization has been conducted in the Japan Auto-Oil Program (JATOP). In order to clarify the impact of E10 gasoline on vehicle performances, exhaust emissions, evaporative emissions, driveability and material compatibility have been investigated by using domestic gasoline vehicles including mini motor vehicles which are particular to Japan. The test results reveal that E10 gasoline has no impact on exhaust emissions, engine startup time and acceleration period under the hot start condition, but a slight deterioration is observed in some test cases under the cold start condition using E10 gasolines with 50% distillation temperature (T50) level set to the upper limit of Japanese Industrial Standards (JIS) K 2202. Regarding evaporative emissions, the tested vehicles shows no remarkable increase in the hot soak loss (HSL), diurnal breathing loss (DBL) and running loss (RL) testing with E10 gasolines.

In Biodiesel Fuel Research Working Group(WG) of Japan Auto-Oil Program(JATOP), some impacts of high biodiesel blends have been investigated from the viewpoints of fuel properties, stability, emissions, exhaust aftertreatment systems, cold driveability, mixing in engine oils, durability/reliability and so on. In the impact on exhaust emissions, the impact of high biodiesel blends into diesel fuel on diesel emissions was evaluated. The wide variety of biodiesel blendstock, which included not only some kinds of fatty acid methyl esters(FAME) but also hydrofined biodiesel(HBD) and Fischer-Tropsch diesel fuel(FTD), were selected to evaluate. The main blend level evaluated was 5, 10 and 20% and the higher blend level over 20% was also evaluated in some tests. The main advanced technologies for exhaust aftertreatment systems were diesel particulate filter(DPF), Urea selective catalytic reduction (Urea-SCR) and the combination of DPF and NOx storage reduction catalyst(NSR).

JCAPII gasoline workgroup reported vehicle emission study to comprehend the impact of ETBE blending. In previous study, we focused on the compatibility of ETBE blended gasoline with Japanese current gasoline vehicles in-use. Based on recent discussion with ETBE 8% blended gasoline into the market, more information becomes necessary. In this second report, we studied to comprehend the actual emission impact using realistic model fuels using several base stocks. Fuel properties of T50, T90 and aromatic compound content were selected through discussions. Specifications were changed within the range of the market. Both ETBE 0% and 8% were combined for these fuel matrixes. In total, eight fuels and two reference fuels were tested. Two J-ULEV vehicles (one MPI, and a stoichiometric-SIDI) were procured as representatives. We discussed quantitative and qualitative impact toward emissions. Data regarding CO2 and fuel economy change were also reported.

Clarifying the impact of ETBE 8% blended fuel on current Japanese gasoline vehicles, under the Japan Clean Air Program II (JCAPII) we conducted exhaust emission tests, evaporative emission tests, durability tests on the exhaust after-treatment system, cold starting tests, and material immersion tests. ETBE 17% blended fuel was also investigated as a reference. The regulated exhaust emissions (CO, HC, and NOx) didn't increase with any increase of ETBE content in the fuel. In durability tests, no noticeable increase of exhaust emission after 40,000km was observed. In evaporative emissions tests, HSL (Hot Soak Loss) and DBL (Diurnal Breathing Loss) didn't increase. In cold starting tests, duration of cranking using ETBE 8% fuel was similar to that of ETBE 0%. In the material immersion tests, no influence of ETBE on these material properties was observed.

Ferrocene is used as an antiknock additive to replace lead alkyls. To clarify the influence of one metal additive, ferrocene, on engine, following experiments were carried out. The insulation resistance of spark plugs was measured, deposits in the engine were analyzed, and an exhaust emission and fuel economy tests were conducted using gasoline containing ferrocene. The deposit, which contained iron oxides, adhered to the combustion chamber, spark plugs, and exhaust pipe when the engine operated with gasoline containing ferrocene. When vehicles operated with gasoline containing ferrocene, fuel consumption increased and the exhaust temperature rose. In addition, an abnormal electrical discharge pattern was observed in spark plugs operating at high temperatures. Iron-oxide of Fe3O4 is changed into Fe2O3 under high temperatures. Discharge current flows in iron oxides including Fe2O3 because the conductivity of Fe2O3 increases at high temperatures.

In 1999, some Japanese fuel suppliers sold highly concentrated alcohol fuels, which are mixtures of gasoline and oxygenates, such as alcohol or ether, in amounts of 50% or more. In August 2001, it was reported that some vehicle models using the highly concentrated alcohol fuels encountered fuel leakage and vehicle fires due to corrosion of the aluminum used for the fuel-system parts. The Ministry of Economy, Trade and Industry (METI) and the Ministry of Land, Infrastructure and Transport Government of Japan (MLIT) jointly established the committee on safety for highly concentrated alcohol fuels in September 2001. The committee consisted of automotive technology and metal corrosion experts knowledgeable about preventing such accidents and ensuring user safety. Immersion tests were conducted on metals and other materials used for the fuel-supply system parts to determine the corrosion resistance to each alcohol component contained in the highly concentrated alcohol fuels.

The effects of Injector deposits, Combustion Chamber Deposits (CCD), and Intake Valve Deposits (IVD) on exhaust emissions, fuel economy and vehicle performances have long been recognized in engine and fuel/detergent design. Because important elements of engine design such as injector position, exhaust gas recirculation (EGR) ratio, and air fuel ratio (AFR) differ from those of port fuel injection (PFI) engines, current existing test methods are not applicable. Therefore, the demand has been increasing year by year for specific evaluation methods for vehicles with direct injection spark ignition (DISI) engines which have spread rapidly worldwide. Oil and Auto Cooperation for International Standards (OACIS) of Japan selected the Mitsubishi DISI engine (4G93-1.8L) [1] and conducted engine bench tests to investigate the effects of deposits on operating conditions at 40km/h, 70km/h, 140km/h and WOT.

The effects of injector deposits, combustion chamber deposits (CCD), and intake valve deposits (IVD) on exhaust emissions, fuel economy and engine performance have long been recognized in engine and fuel/detergent design. Because important elements of the engine design such as injector position, exhaust gas recirculation (EGR) ratio, and air fuel ratio (AFR) differ from those in port fuel injection (PFI) engines, direct injection spark-ignition (DISI) engines require specific evaluation methods. However, little data is available regarding engine deposits in the more recently produced DISI engines.

Numerous studies have been conducted on the effect of gasoline composition on automobile exhaust hydrocarbons, in order to improve the air quality and reduce the impact on the environment. However, the quantitative relationship between gasoline composition and exhaust hydrocarbon has not been clarified. The purpose of this study is to evaluate the characteristics of individual hydrocarbons in gasoline and to clarify the effect of the gasoline composition on engine-out exhaust hydrocarbons. Experiments were performed on a single cylinder research engine operating under steady state condition. The test fuels were blended gasolines of alkylate, catalytic reformate and fluid catalytic cracking gasoline. Chemically defined binary fuel mixtures of isooctane, benzene, toluene, xylene and ethylbenzene were used as variables to study their impact on exhaust hydrocarbons. The individual exhaust hydrocarbon species were analyzed using a gas chromatograph with flame ionization detector (FID).