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Technical Paper

Study of the Effect of Local Changes in Material Properties due to Metal Forming on a Fuel Tank Crash Analysis

2013-10-07
2013-36-0543
In the past few years the automotive industry has shown an increasing concern on safety issues and predicting the right behavior of vehicle structures under crash situations has been a great preoccupation. CAE has a major role in crash validations, especially when predicting the rupture of fuel tanks, since avoiding any leaks has a great importance on the occupant's safety. Crash simulation of fuel tanks is a standard when developing this kind of product. However, with the increasing demand on more accurate models, new necessities appear. Accounting for the changes that the fabrication process makes on material properties is beginning to be a reality, especially with metal forming that brings local thinning and residual stresses to the fuel tank. In an attempt to build a more accurate model and to study the effect of local changes of material properties on the output of a crash analysis, this paper combines stamping and crash simulations.
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