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In the automotive field, reducing harmful pollutant, CO2 emissions and fuel consumption of vehicles while increasing customer comfort is a continuous challenge that requires more and more sophisticated technology implementations. However, it is often difficult to anticipate the advantages and drawbacks of a technology without having its prototype parts and/or knowing the optimal control strategy. In order to meet these challenges, the authors have developed a vehicle thermal model in AMESim platform to evaluate the benefits of an Active Grille Shutter (AGS) on fuel economy when applied. The vehicle model was based on a C-Segment vehicle powered by a 1.4L Diesel engine. The complete oil and coolant circuits were modeled as well as a friction model based on engine coolant and oil temperature.

The effects of biodiesel oxidation stability on diesel fuel injection equipment (FIE) behavior were investigated using newly developed test rig and methodology. On the test rig, biodiesel blend fuels were circulated through a fuel tank and a common rail injection system. Fuel injected from typical diesel injectors was returned into the fuel tank to enhance the speed of fuel degradation. The results showed that injector deposits could be reproduced on a test rig. It was observed that injector body temperature increase accelerates the degradation of fuel and therefore gives earlier FIE failure. Fuel renewal could partially restore the injection quantity after complete failure at low injection pressure, thus showing a potential cleaning effect on injector deposits when refueling a car.

To meet future stringent emission regulations such as Euro6, the design and control of diesel exhaust after-treatment systems will become more complex in order to ensure their optimum operation over time. Moreover, because of the strong pressure for CO₂ emissions reduction, the average exhaust temperature is expected to decrease, posing significant challenges on exhaust after-treatment. Diesel Oxidation Catalysts (DOCs) are already widely used to reduce CO and hydrocarbons (HC) from diesel engine emissions. In addition, DOC is also used to control the NO₂/NOx ratio and to generate the exothermic reactions necessary for the thermal regeneration of Diesel Particulate Filter (DPF) and NOx Storage and Reduction catalysts (NSR). The expected temperature decrease of diesel exhaust will adversely affect the CO and unburned hydrocarbons (UHC) conversion efficiency of the catalysts. Therefore, the development cost for the design and control of new DOCs is increasing.

A rapid compression/expansion machine (RCEM) based on a single-cylinder engine was developed to understand the fundamental phenomenon of knock during spark-ignition (SI) combustion. In order to cause auto-ignition in the end-gas mixture during the flame-propagation process, and also to visualize the processes, the original head of the engine was replaced with a specially designed combustion chamber. The effects of spark timing, compression ratio and equivalence ratio on knock intensity were systematically investigated using the RCEM with n-butane fuel. In addition, the possibility of knock control by the injection of hydrogen into the end-gas region is also discussed. The experimental results indicate that a higher compression ratio, spark-ignition timing at -10 °ATDC and a stoichiometric equivalence ratio cause heavy knock. However, the knock intensity is drastically decreased with hydrogen injection.

The effects of fuel injection conditions (injection pressure, nozzle orifice diameter and fuel injection quantity) on NOx formation in direct-injection Premixed Charge Compression Ignition (DI-PCCI) combustion were investigated using a constant-volume vessel and a total gas-sampling device. The results show that promotion of fuel-air mixing reduces final NOx mass accompanying a delayed hot flame. In particular, under low oxygen mole fraction conditions, in addition to the hot flame delay, the promotion of fuel-air mixing results in a lower heat release rate. In this case, the final NOx mass is further reduced. For a fixed nozzle orifice diameter, the final NOx mass is reduced with increasing injection pressure. This effect is remarkable for smaller nozzle orifice diameters. Regardless of the oxygen mole fraction, under the low injection fuel quantity condition, enhancement of fuel-air mixing reduces the final NOx mass per released heat.

The Premixed Charge Compression Ignition (PCCI) natural-gas engine has been investigated extensively as a power source for stationary applications due to its potential for high thermal efficiency and very low NOx emissions. However, methane, which is a major component of natural gas, has a high auto-ignition temperature. Stable ignition of natural gas in PCCI engines can be achieved by high compression ratio, intake air heating, internal EGR and various other techniques. Although each of the above-mentioned methods shows positive effects, to some extent, on engine performance and emissions, the literature indicates that stable operation of the PCCI natural gas engine would require a combination of various techniques, which reveals the need for further investigation. The goal of the present study is to control the PCCI natural gas ignition and combustion by ozone addition into the intake air.

Utilization of ethanol-diesel blend fuels in partial Premixed Charge Compression Ignition (PCCI) combustion was attempted to achieve clean diesel engine. The experiment was carried out using a naturally aspirated single cylinder DI diesel engine equipped with common rail injection and cooled EGR systems. PCCI combustion was realized by two stage injection in which part of fuel was injected during the compression stroke and the rest near TDC. The results indicate that under middle to high engine loads, both weak sooting tendency and low cetane number of ethanol blend fuels offer a great improvement in PM and NOx emissions when compared to the diesel combustion with ordinary pilot injection. However, this results in penalties in thermal efficiency, THC and CO emissions.

The chemical behaviors of diesel fuel and the effects of aromatic content on combustion characteristics and NOx histories were experimentally investigated using a rapid compression machine and a total-gas sampling device. The aromatic content was changed under constant cetane number. Composition of the individual hydrocarbons, inorganic gases and NOx under various ambient temperatures and fuel injection pressures were analyzed with aromatic-free and aromatic-containing fuels. The results indicate that injected fuel is rapidly decomposed and dehydrogenated during the ignition delay period. The decomposed low boiling-point hydrocarbons consist of mainly unsaturated hydrocarbons such as C2H4, C2H2 and C3H6 at the initial combustion phase. At the diffusion combustion phase, the low boiling-point hydrocarbons consist of mainly CH4.

Ethanol is a bio-based renewable and oxygenated fuel, thereby providing potential to reduce the PM emission in diesel engines and to provide reduction in life cycle CO2. There are several studies which report improvement in the engine performance using ethanol blend fuels. However, most of these studies are carried out using diesel engines with basic combustion control technologies. Therefore, it is doubtful whether a diesel engine fuelled with ethanol blend fuels can compete with the recently developed clean diesel engines. From another point of view, it is important to know whether it is possible to overcome the disadvantages of ethanol blend fuels using modern diesel engines. The aim of this study is to find strategies for fully utilizing the advantages of diesel-ethanol blends in the recent diesel engines. For this purpose, experiments were performed using a single-cylinder DI diesel engine equipped with common rail injection and cold EGR systems.

Aim of this study is to clarify the NOx formation mechanism in diesel combustion under high-supercharged condition. Effects of ambient conditions and fuel injection parameters on diesel combustion were investigated using a constant volume chamber. NOx formation process was investigated using a total gas-sampling device. The results indicate that by using the above experimental setup it is possible to realize entirely diffusion combustion like what seen in the highly supercharged condition. Increasing ambient pressure up to 8MPa with high injection pressure shortens the ignition delay and offers a heat release rate proportional to the fuel injection rate with a short combustion duration. Increasing ambient pressure gives a higher NOx formation rate and final NOx concentration. This is due to enhancement in the fuel-air mixing which promotes the heat release.

The aim of this study is to find strategies for fully utilizing the advantage of diesel-ethanol blend fuel in recent diesel engines. For this purpose, experiments were performed using a single-cylinder direct injection diesel engine equipped with a high-pressure common rail injection and a cold EGR system. The results indicate that significant PM reduction at high engine loads can be achieved using 15% ethanol-diesel blend fuel. Increasing injection pressure promotes PM reduction. However, poor ignitability of ethanol blended fuel results in higher rate of pressure rise at high engine loads and unstable and incomplete combustion at lower engine loads. Using pilot injection with proper amount and timing solves above problems. NOx increase due to the high injection pressure can be controlled employing cold EGR. Weak sooting tendency of ethanol-blend fuel enables to use high EGR rates for significant NOx reduction.

Utilizing the desirable feature of hydrogen, this study demonstrates the improvement of engine performance and exhaust emissions due to the mixing of hydrogen into natural-gas fuel in a spark-ignition engine at the wide-open throttle (WOT) condition. Both hydrogen and natural-gas fuels were injected into the intake port only in the suction flow, which could make the operation under a wide range of conditions without backfire even at a hydrogen fuel. Based on the measured processes of combustion, the knock characteristics were discussed with special attention to the extremely high burning velocity of hydrogen. At a higher compression ratio, the thermal efficiency in the stoichiometric condition was improved, nevertheless a precise control of ignition timing was required to suppress a hard knock. From the experimental results of engine performance in a variety of parameters, optimal use of hydrogen was exhibited for different engine loads.

The aim of this study is to develop a plasma-assisted after-treatment system for simultaneous reduction of NOx and PM in diesel exhaust, which is less sensitive to the fuel sulfur. The work presented focuses on development of a high-frequency dielectric barrier discharge reactor for oxidation of NO to NO2 in diesel exhaust and low-temperature oxidation of diesel soot with NO2. The first part of this paper describes the combustion characteristics of carbonaceous matters with pure NO2 and discusses the difference when oxygen is used as oxidation agent. The second part focuses on the development of a high-frequency dielectric barrier plasma reactor and describes the effects of plasma reactor configuration, energy density and gas composition on the NO conversion into NO2, and last part describes the soot oxidation with the plasma gas. The results reveal that NO can be efficiently oxidized into NO2 using the developed plasma reactor.

Effects of water-emulsified fuel on diesel combustion and emission reduction process were investigated under various ambient temperatures, equivalence ratios and water addition ratios using a rapid compression machine and a total-gas sampling device. The results indicate that promoted diffusion combustion of emulsified fuels offers a shorter combustion duration and an increase in amount of heat release when compared with those of gas oil. NOx concentration decreases with increasing the water content in emulsion fuels. This reduction is due to low NO formation rate and short duration of NO formation. Laser extinction measurement of the in-chamber KL factor shows that soot oxidation is promoted for emulsified fuels during the diffusion combustion stage.

The objective of this investigation is to characterize the influence of injection parameters and spray-wall interaction on atomization and gas entrainment processes of high-pressure non-evaporative sprays injected into a high-pressure vessel using several imaging techniques. The effects of injection pressure on the droplet distribution, size and velocity were quantified using single and double nano second exposure photography techniques. A laser-sheet imaging method was employed to measure the two-dimensional gas velocity around the spray and to clarify the effects of the above parameters on the gas entrainment into the impinging sprays. It was found that increasing the injection pressure causes an increase in droplet number in both free and wall-jet regions of the sprays. Spray-wall impingement creates a large-scale gas vortex around the spray, which promotes the gas entrainment into sprays typically at the impinging zone, and it also affects the spatial distribution of droplets.

A single nano-spark back light photography method has been developed to record the image of non-evaporating diesel sprays injected into high pressure nitrogen gas. Relatively clear image of fine droplets and spray was obtained. An image analysis method has been developed to quantify the droplet characteristics which are in focus, such as droplet size and shape. Spatial and temporal distribution of droplets has been clarified. It was observed that the number of droplets around the nozzle tip region decreases by time, however a large number of droplets were observed at X=13∼25 mm from nozzle tip at t=300∼700 μs from injection start. Double-nano spark photography of diesel sprays was carried out and relatively clear double exposure images of droplets were obtained on the same film. Two dimensional size and velocity measurement of droplets were simultaneously carried out based on these photographs.