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Technical Paper

Development of Test Bench and Characterization of Performance in Small Internal Combustion Engines

2013-10-15
2013-32-9036
Small internal combustion engines (ICEs), (<7.5 kW), possess low thermal efficiencies due to high thermal losses. As the surface area to volume ratio increases beyond 1.5 cm2/cc, the increase in thermal losses leads to a drop off of engine efficiency and power. This effort describes the development and validation of a test stand to characterize thermal losses of small ICEs, optimize combustion phasing, and eventually enable heavy fuel operation. The test stand measures torque, rotational speed, brake power, intake air mass flow, up to 48 temperatures (including ambient, intake, cylinder head, fuel, and exhaust), 8 pressures (including ambient, intake, and exhaust), throttle position, and fuel and air mass flows. Intake air temperature and cylinder head temperature are controlled and adjustable. Three geometrically similar engines with surface area to volume ratios near 1.5 cm2/cc were selected from 3W Modellmotoren.
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