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In this paper, the performance tradeoffs in the design of electronically controlled suspension systems are theoretically studied. Using quarter car model, a new treatment procedure for the control laws is introduced using fully active suspension system with two control strategies. The first strategy is considered for vehicle vibration isolation due to random road excitation only. The second strategy is considered to perform a zero steady-state suspension deflection due to body vehicle attitude variation during maneuvering, braking and aerodynamics as well as vibration isolation due to random road excitation. The two strategies are achieved by using two different optimization techniques combined with PID (Proportional-Integral-Derivative) compensator. The first technique is based on Linear Quadratic Regulation (LQR) technique and the second technique is based on Genetic Algorithm (GA).

Eliminating high frequency vibrations during braking is an important task for both vehicle passenger comfort and reducing the overall environmental noise levels. Modeling of the disc brake assembly to take account of the effect of different geometrical and contact parameters on its stability is studied through the use of seven degrees of freedom multi-body model. Linear simulation technique is used to define the system stability. In this study, time domain response of the brake assembly is calculated and the vibration modes of the pad, disc, piston and caliper are identified through the used simulation technique. The effect of some geometrical and contact parameters on the stability of the system have been studied. The selection of the position of load application by the piston is found to have substantial importance. An optimum piston position has been suggested in this work at which, minimum vibration levels have been achieved.

The present paper presents design considerations for a new tandem suspension system equipped with hydro-pneumatic components. The theory of the new suspension and its configuration were presented in a previously published SAE paper, [1]. In this design, most of the vertical motions were transformed into horizontal motions through two bell cranks. A hydraulic actuator is installed horizontally between the bell cranks and connected to an accumulator (gas spring) via a flow constriction (damper). Incorporating of hydro-pneumatic components in the new suspension system exhibits simple and applicable design. Moreover, further developments including active or semi-active vibration control systems, can be applied directly using the existing hydro-pneumatic components. Mathematical models are constructed to simulate the vehicle ride dynamics. Equations of motion are generated considering a conventional passive suspension (four springs tandem suspension) and the new designed suspension system.

It is well known that the excessive levels of vibration in heavy vehicles negatively affect driver comfortability, cargo safety and road condition. The current challenge in the field of suspension design for heavy vehicles is to optimize the suspension dynamic parameters to improve such requirements. Almost all of the previous work in this field is based on applying the mathematical optimization considering active or passive suspension systems to obtain the optimal dynamic parameters. In this work a new passive suspension systems for heavy trucks is suggested and compared with the conventional passive suspension systems. The new systems rely on transferring the vertical motion, (vibration), into horizontal motion through a bell-crank mechanism to be taken by a horizontal passive suspension system. The system dynamic parameters like body acceleration, suspension travel and dynamic tire load are calculated assuming random excitation due to road irregularities.