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Recovery of potable water from wastewater is essential for the success of long-term manned missions to the moon and Mars. Honeywell International and the team consisting of Thermodistillation Company (Kyiv, Ukraine) and NASA Johnson Space Center (JSC) Crew and Thermal Systems Division are developing a wastewater processing subsystem that is based on centrifugal vacuum distillation. The Wastewater Processing Cascade Distillation Subsystem (CDS) utilizes an innovative and efficient multi-stage thermodynamic process to produce purified water. The rotary centrifugal design of the system also provides gas/liquid phase separation and liquid transport under microgravity conditions. A five-stage prototype of the subsystem was built, delivered and integrated into the NASA JSC Advanced Water Recovery Systems Development Facility for development testing.

Water recovery from wastewater is essential for the success of long-term missions to the Moon and Mars and human crew operations during explorations of these planets. Honeywell International and the team consisting of Thermodistillation Co. ( Kyiv, Ukraine) and NASA JSC Crew and Thermal Systems Division are developing an efficient wastewater processing subsystem that is based on centrifugal vacuum distillation. This subsystem will be tested at the NASA JSC Advanced Water Recovery Systems Development Facility. The Wastewater Processing Cascade Distillation Subsystem (CDS) utilizes an innovative and proven multi-stage thermodynamic process to produce purified water efficiently, and its rotary centrifugal design provides gas/liquid phase separation and liquid transport (pumping) under microgravity conditions.

Water recovery from wastewater is essential for the success of long term missions. Honeywell Aerospace and the team comprising Thermodistillation Co. (Kiev, Ukraine) and NASA JSC Crew and Thermal Systems Division are developing an advanced wastewater processing subsystem that is based on centrifugal vacuum distillation that will be tested at the NASA JSC water lab. The wastewater processing cascade distillation subsystem (CDS) utilizes a multi-stage thermodynamic process to efficiently produce purified water, and its rotary centrifugal design provides gas/liquid phase separation and liquid transport (pumping) under microgravity conditions. The objective of the program is to demonstrate potable water recovery from various wastewater streams that is suitable to meet the requirements of present (ISS) and future (Lunar-Mars) human space missions. This paper presents the subsystem design and the cascade distiller operational evaluation.

The cascaded distiller CD5 is a 5-stage, rotary vacuum distiller developed jointly by Honeywell International (USA) and Thermodistillation Co. (Kiev, Ukraine) for processing of human urine and other streams of waste water onboard a spacecraft during long-duration missions. Initial performance testing of the first model of the distiller CD5-1 was conducted at the Thermodistillation laboratory in Kiev in 1999. Results of testing demonstrated superior performance of the machine, but also indicated that performance could be improved. This paper reports on performance of the next generation of the distiller, CD5-2, which is an improved model of the cascaded distiller CD5-1.

Vacuum rotary distillation is an attractive technology for water recovery from wastewater onboard a human crewed spacecraft that includes human urine and reverse osmosis brine. To reduce specific energy consumption while purifying water in the vacuum rotary distillation technology, multistage distillations, as well as thermoelectric heat pumps, are used. A theoretical approach to the calculation of the optimal number of distillation stages is given. Test results are given for a new five-stage cascaded distiller in a system with a thermoelectric heat pump. These results include the performance parameters of the system and the water quality of the product for the process of water recovery from solutions of NaCl and human urine.

Simulated spacecraft water recovery wastewater feed streams were purified with a three-stage vacuum rotary distillation processor (TVRD) during a series of tests conducted to evaluate the operation of this technology. The TVRD was developed to efficiently reclaim potable water from urine in microgravity by NIICHIMMASH (Moscow, Russia). A prototype was evaluated at the Honeywell Space Water Reclamation test lab, where a special test setup was assembled to evaluate the performance of the TVRD. This paper discusses the TVRD technology, test description, test results, and performance analysis. Tests were conducted using four streams of wastewater: pretreated human urine, bioprocessor effluent, reverse osmosis brine ersatz, and deionized water. The testing demonstrated that greater than 90 percent water recovery can be reached with production rates of 2.2 to 2.9 kg/hr (4.84 to 6.30 lb/hr).

Water recovery is an essential capability for long-term space missions because potable water is a vital resource. Wastewater, especially human urine, contains mineral salts that must be removed if the recycled water is to become potable. This paper addresses secondary water processors using distillation. These processors are elements of a complete water recovery system and are used to recover water from urine and brines. Most of the previous work on distillation processors has been devoted to the processing of urine. The most successful urine processors use rotary vacuum distillation. Vacuum rotary distillation is the process of distillation at reduced pressure in a rotating apparatus. This provides for operation at reduced temperatures and operation in zero-gravity, both of which are desirable for space flight applications.