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It is expected that heavy duty engine legislation in Europe will continue to drive down test cycle BSNox emissions to levels of between 2.5 and 3.5 g/kWh by 2005, with a reduction in particulate emissions to between 0.02 and 0.08 g/kWh. It is unlikely that re-optimisation of existing engine combustion systems alone, such as further retardation of the fuel injection timing, will be sufficient to meet the legislated BSNox targets. Other measures, such as cooled EGR or new aftertreatment systems must therefore be considered. Such emissions control strategies may conflict with other market requirements for improved fuel consumption and increased power density. In this paper, research at Ricardo into the configuration of a premium heavy duty truck engine for the European market for model year 2005 and beyond, is described. A review of the market requirements, projected to 2005 was undertaken in order to define the specification of the concept engine.

Within Europe, agreed EEC Directives now exist to control exhaust emissions from heavy duty truck engines. An agreed EEC directive requires that emissions are reduced in two stages, Euro I and Euro II in accordance with current state-of-the-art developments in technology. Euro I standards were implemented in 1992/93 and Euro II standards will be in place for 1995/96. A third step, Euro III is now envisaged for introduction around the 1999 model year. In this paper, results from research work are presented showing how, with an advanced, heavy duty diesel engine, featuring 4 valves per cylinder and a very high pressure, electronic unit injector, effective control of NOx is possible using exhaust gas recirculation (EGR). After optimising the combustion system and air-fuel ratio with EGR, the test data obtained allow the limits for achievable emissions to be explored.

A brief study has been undertaken with exhaust gas recirculation (EGR) applied to a prototype low emission, heavy duty, direct injection (DI) diesel engine aimed at evaluating the potential for low nitrogen oxide (NOx) emissions. By virtue of the very low smoke levels achieved with the prototype engine, EGR can be applied at full load for substantial reductions in NOx down to c. 2.5 g/kWh (1.9 g/hph) over the European R-49 13-Mode test. These results were achieved with competitive particulates and fuel consumption and without recourse to engine de-rating. Compliance with the NOx emissions proposed for the year 2000 Japanese market was also demonstrated. These results are summarised in this paper and justify the need for a major research programme aimed at demonstrating the full potential of using EGR to develop a fuel efficient, low emission truck engine concept for the 1990's and beyond.