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Technical Paper

Fatigue Analysis and Rapid Design Process of Anti-vibration Rubber Parts for Automobiles

2024-04-09
2024-01-2255
In recent years, an increase in vehicle weight due to the electrification of automobiles, specifically EVs, has increased the input loads on anti-vibration rubber parts. Moreover, the characteristics of these loads have also changed due to the rotational drive of electric motors, regenerative braking, and other factors. When designing a vehicle, in advance it is necessary to set specifications that take into account the spring characteristics and durability of the anti-vibration rubber parts in order to meet functional requirements. In this study, the hyperelastic and fatigue characteristics (S-N diagram and Haigh diagram) of Rubbers which is widely used for anti-vibration rubber parts, were experimentally obtained, and structural and fatigue analyses using FEM (Finite Element Method) were conducted in conjunction with spring and fatigue tests of anti-vibration rubber parts to determine the correlation between their spring and fatigue characteristics.
Technical Paper

Fracture Characteristic Prediction of High-Strength Aluminum Alloy Extrusion using Cockcroft-Latham Ductile Fracture Criteria

2018-04-03
2018-01-0109
Demands are increasing for the reduction of vehicle weight to enhance automobile fuel efficiency and driving performance, with the use of aluminum alloys expected to help. High-strength aluminum alloys (6xxx series, 7xxx series) are called for to enhance crash safety performance, and the prediction of material fracture is a key factor in the application of these alloys. This research presents a FEM model that can predict both tensile fracture and bending fracture when large deformations occur in the extrusion direction of high-strength aluminum alloy extrusion. The fracture characteristics of high-strength aluminum alloy extrusion were obtained by tensile and bending tests, and the factors governing ductile performance were clarified. Fracture was defined in the FEM model using the Cockcroft-Latham ductile fracture model.
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