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With the introduction of stringent particulate number (PN) limits and real driving emission (RDE) requirements, gasoline particulate filters (GPFs) have been widely adopted in Europe and China. GPFs can be coated with different amounts of three-way catalyst (TWC) coating. Some applications use large amounts of washcoat (>100g/L) whereas some don’t use at all. Pressure drop (DP) and PN filtration efficiency (FE) are the top two design criteria. It is important to understand how various coating technologies can be applied to GPF technologies for optimized FE/DP performance. To study filter and coating interaction, a matrix of coated GPFs was prepared and tested for lab DP and vehicle PN based FE. The matrix includes samples with a wide range of washcoat loadings (WCLs), differing coating technologies that target more coating inside GPF filter walls (Tech A) or more on the surface of filter walls (Tech B), and GPF technologies with high and low mean pore size (MPS).

Catalyzed gasoline particulate filters (cGPF) are one of the most effective emission control technologies for reducing gaseous and particulate emissions simultaneously. Successful adoption of this advanced technology relies on several important performance properties including low back pressure, high filtration efficiency and specially durability compliance. In this work using an underfloor cGPF, the backpressure control was achieved through optimizing catalyst coating technology and modifying the deposition profile of catalyst coating along GPF channels. Durability performance was demonstrated by using an accelerated engine aging method with selective blending of lubricating oils in fuel, which incorporates the aging mechanisms of thermal aging, ash loading, and soot accumulation/regeneration. The target durability demonstration represents 200,000 km real world operation.

Catalyzed gasoline particulate filter (cGPF) is the prime technology to meet future stringent regulations for particulates from gasoline direct injection (GDI) engines. One of the technical concerns is the ultimate durability of cGPF in regards to engine lubricant formulations. This study investigated two tailored lubricant formulations on catalyzed GPFs which were aged on engine followed by emission testing on vehicle. An engine accelerated aging protocol was developed for cGPFs to simulate thermal aging, ash and soot loading that is at least equivalent to 200,000 km durability requirement. Evaluations include tailpipe emission levels, backpressure, catalytic performance, and post-mortem analysis. Both formulations have demonstrated a high level of cGPF performance retention; performance being assessed in terms of emission level at the end of durability demonstration testing. These formulations provide flexibility in selecting robust lubricant to meet various system requirements.

Because of the increased use of gasoline direct engine (GDI) in the automobile industry, there is a significant need to control particulates from GDI engines based on emission regulations. One potential technical approach is the utilization of a gasoline particulate filter (GPF). The successful adoption of this emission control technology needs to take many aspects into consideration and requires a system approach for optimization. This study conducted research to investigate the impact of vehicle driving cycles, fuel properties and catalyst coating on the performance of GPF. It was found that driving cycle has significant impact on particulate emission. Fuel quality still plays a role in particulate emissions, and can affect the GPF performance. Catalyzed GPF is preferred for soot regeneration, especially for the case that the vehicle operation is dominated by congested city driving condition, i.e. low operating temperatures. The details of the study are presented in the paper.