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Application of Six Sigma Methodology to Improve Product Quality in Injection Molded Parts at Supplier End in Motorcycle Industry

2017-09-29
2017-01-5011
Process Parameters play a vital role in product quality of Injection Molded components. Variation in process parameters will lead to Injection Molded manufacturing defects like Sink Mark, Flow Mark, Silver Streak, Flash, Warping, Weld lines, Jetting, voids, Short Shot & Bubbles. This manuscript is innovative because suppliers (Tier 1 and Tier 2) do not use DoE for standardization of their process parameters in Injection Molding and High Pressure Die Casting. They do trial and error method to arrive at the process parameters which is error prone and time consuming. The variation of process parameters can be optimized using Six Sigma approach, a structured methodology which is Process focused & data driven approach.
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