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The European Union has defined legally binding CO2-fleet targets for new cars until 2030. Therefore, improvement of fuel economy and carbon dioxide emission reduction is becoming one of the most important issues for the car manufacturers. Today’s conventional car powertrain systems are reaching their technical limits and will not be able to meet future CO2 targets without further improvement in combustion efficiency, using low carbon fuels (LCF), and at least mild electrification. This paper demonstrates a highly efficient and performant combustion engine concept with a passive pre-chamber spark plug, operating at stoichiometric conditions and powered with liquefied petroleum gas (LPG). Even from fossil origin, LPG features many advantages such as low carbon/hydrogen ratio, low price and broad availability. In future, it can be produced from renewables and it is in liquid state under relatively low pressures, allowing the use of conventional injection and fuel supply components.

Over the past years, the question as to what may be the powertrain of the future has become ever more apparent. Aiming to improve upon a given technology, the internal combustion engine still offers a number of development paths in order to maintain its position in public and private mobility. In this study, an innovative combustion process is investigated with the goal to further approximate the ideal Otto cycle. Thus far, similar approaches such as Homogeneous Charge Compression Ignition (HCCI) shared the same objective yet were unable to be operated under high load conditions. Highly increased control efforts and excessive mechanical stress on the components are but a few examples of the drawbacks associated with HCCI. The approach employed in this work is the so-called Spark Assisted Compression Ignition (SACI) in combination with a pre-chamber spark plug, enabling short combustion durations even at high dilution levels.

The simulation of transient engine behavior has gained importance mainly due to stringent emission limits, measured under real driving conditions and the concurrently demanded vehicle performance. This is especially true for turbocharged engines, as the coupling of the combustion engine and the turbocharger forms a complex system in which the components influence each other remarkably causing, for example, the well-known turbo lag. Because of this strong interaction, during a transient load case, the components should not be analyzed separately since they mutually determine their boundary conditions. Three-dimensional computational fluid dynamics (3D-CFD) simulations of full engines in stationary operating points have become practicable several years ago and will remain a valuable tool in virtual engine development; however, the next logical step is to extend this approach into the transient domain.

In the competition for the powertrain of the future the internal combustion engine faces tough challenges. Reduced environmental impact, higher mileage, lower cost and new technologies are required in order to maintain its global position both in public and private mobility. For a long time, researchers have been investigating the so called Homogeneous Charge Compression Ignition (HCCI) that promises a higher efficiency due to a rapid combustion - i.e. closer to the ideal thermodynamic Otto cycle - and therefore more work and lower exhaust gas temperatures. Consequently, a rich mixture to cool down the turbocharger under high load may no longer be needed. As the combustion does not have a distinguished flame front it is able to burn very lean mixtures, with the potential of reducing HC and CO emissions. However, until recently, HCCI was considered to be reasonably applicable only at part load operating conditions.