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Journal Article

Development of Meshwork DPF Catalyst for Fuel Economy Improvement

2017-03-28
2017-01-0925
Diesel particulate filters (DPFs) are an essential aftertreatment component for reducing the PM emissions of diesel engine vehicles. Installation of a DPF can achieve high filtration efficiency, but PM filtration also causes a high pressure drop due to deep bed filtration. Consequently, periodic PM regeneration is necessary to keep a low pressure drop, but this causes significant deterioration in fuel efficiency. Improving the efficiency of PM regeneration and keeping the pressure drop low are major challenges faced by DPF manufacturers in meeting future CO2 emissions regulations. This paper presents a novel morphological catalyst layer for DPFs, which is located in the surface of the inlet DPF channels and has been formed into a highly porous and three-dimensional meshwork shape. These features enhanced not only the prevention of deep bed filtration to reduce the pressure drop, but also the soot-catalyst contact for a faster PM regeneration rate.
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