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Increasingly complex hybrid electric vehicle (HEV) powertrains are being developed to address the growing stringency of emissions regulations, fuel economy standards and drivability/performance requirements. Early in their design process, it is desirable to rapidly evaluate powertrain architectures and components using simulation models before committing to costly physical prototyping. However, HEV powertrains have multiple controlled degrees of freedom, such as power split, engine on/off and gear selection, the operation of which needs to be pre-determined before a meaningful performance evaluation can be carried out. In this paper, we describe a multistage mixed integer trajectory optimization methodology that allows design engineers to rapidly perform performance analyses of complex powertrains. The methodology can generate optimal input signals for both continuous (engine torque or motor power) and discrete (engine on/off or gear selection) degrees of freedom for a given scenario.

The development of advanced model-based engine control strategies, such as economic model predictive control (eMPC) for diesel engine fuel economy and emission optimization, requires accurate and low-complexity models for controller design validation. This paper presents the NOx and smoke emissions modeling of a light duty diesel engine equipped with a variable geometry turbocharger (VGT) and a high pressure exhaust gas recirculation (EGR) system. Such emission models can be integrated with an existing air path model into a complete engine mean value model (MVM), which can predict engine behavior at different operating conditions for controller design and validation before physical engine tests. The NOx and smoke emission models adopt an artificial neural network (ANN) approach with Multi-Layer Perceptron (MLP) architectures. The networks are trained and validated using experimental data collected from engine bench tests.