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Technical Paper

Fuel Cell Powertrain Power Management with Super Capacitor

2024-04-09
2024-01-2182
Nowadays, increasing greenhouse gas emissions and economic considerations leads to the seek for cleaner and sustainable solutions. The exponential rise of number of on road vehicles in recent past lead to environmental problems to alarming situation due to increasing greenhouse gases. In 2020, global Co2 emissions was 33908 Mt Co2 & out of which 7153 Mt Co2 from transportation sector. Hydrogen fuel based internal combustion engine & fuel cell can lead the way for the global goal to achieve zero greenhouse gas emission. Though hydrogen fuel cell usage in the mobility application has its own limitation due to its slow dynamic response to the driver demanded power. In order to sync with transient and dynamic demand behavior of vehicles, Powertrain needs to deliver instant drive torque to the wheels, which is difficult to achieve from fuel cell powertrain (fuel cell + HV Battery Pack) alone.
Technical Paper

Study on Hardware and Software Requirements of Heavy-Duty Electric Vehicles to Support Megawatt Charging

2024-01-16
2024-26-0100
To achieve CO2-neutral mobility, various OEMs are launching Heavy Duty (HD) Electric Vehicle (EV) throughout the globe. HD EVs are equipped with high-power battery packs to sustain intercity trips in laden conditions. Compared to passenger EVs, commercial EVs require higher charging duration due to high-capacity batteries with existing CCS charging standard. This results in increased trip duration low power charging and overnight charging will result in higher idle time therefore decreasing the effective vehicle utilization. To mitigate these challenges, CharIN proposes Megawatt Charging System (MCS) in SAE J3271. This paper aims at providing a comprehensive analysis between the Megawatt Charging System and Combined Charging System. In addition to this, this paper emphasis the hardware and software changes required in the Charging Control Unit (CCU) to meet SAE J3271 standards and hardware solutions to operate the vehicle within its respective thermal limit during megawatt charging.
Technical Paper

Lend a Range: Vehicle-to-Vehicle (V2V) Charging

2024-01-16
2024-26-0107
With increase in number of EVs on Indian roads, poised EV makers to produce innovative and pragmatic concept of electric vehicle features. The concept of bidirectional charging is one of that and which is creating buzz and curiosity among EV buyers. The bidirectional charging enables EV owners to lend the power to grid, other vehicles or use for other auxiliary applications. This paper focuses on idea of vehicle-to-vehicle (V2V) level 1, level 2 AC charging using J1772 standard, and level 3 DC fast charging using ISO 15118 or DIN 70121. where one user can lend a range of few kilometers to other based on requirement as a helping hand. This paper proposes a new idea which enable vehicle-to-vehicle (V2V) charging using ISO 15118, DIN70121 and J1772 protocol. In V2V charging, source vehicle shall function as a mobile charging source (EVSE) and other shall function as a sink (EV).
Technical Paper

IoT Based Smart Parking Ecosystem with Connected Wireless Induction Chargers

2024-01-16
2024-26-0129
Nowadays the EV car industry is getting more evolved, and OEMs are providing more autonomous and IoT features in the vehicle to provide more comfort to users. Government and local authorities are upgrading the charging infrastructure in the different areas of the cities like shopping malls and near petrol pumps. One of the problems with the EV vehicle is the charging duration, which is time-consuming. Each time a person visits a charging station, there is a probability that the charger would be occupied also human assistance is required to insert the charging gun into the vehicle. This paper proposes a smart parking ecosystem with induction chargers connected to a wireless network and gives an idea about how an EV vehicle is connected to the same network for information exchange between vehicles and wireless induction chargers.
Technical Paper

AMT Reverse Gear Engagement Dynamics and Control

2019-01-09
2019-26-0046
Now a day’s automated manual transmissions (AMT) are getting popular because of hassle-free gear shifting and improved fuel economy. OEMs are converting their existing manual gearbox to AMT gearbox with solution like hydraulic or electric AMT kit that replaces the manual shift mechanism to automated actuators. Generally, in manual gearbox, the operational principal of reverse gear is sliding mesh. Due to sliding mesh gear arrangement, it can create interruption for gearshift while controlling shift actuators. In this paper, reverse gear shift arrangement and its operational dynamics at different operating condition has been studied and analyzed in detail. Based on status of vehicle, to ease the gearshift, engagement flow process proposed. The control methods that increases probability of smooth and easier shifting in all operating condition discussed in detail. The developed control algorithm discussed along with its implementation on real vehicle and results.
Technical Paper

Improvement in Shift Quality in a Multi Speed Gearbox of an Electric Vehicle through Synchronizer Location Optimization

2017-03-28
2017-01-1596
Electrical and Series Hybrid Vehicles are generally provided with single speed reduction gearbox. To improve performance and drive range, a two-speed gearbox with coordinated control of traction motor and gearshift actuator is proposed. For a two-speed gearbox, gearshift without clutch would increase the shifting effort. Active Synchronization is introduced for a smoother gearshift even without clutch. The quality of gearshift is considered as a function of applied shift force and time taken. To enhance the quality of the gearshift further, the location of the synchronizer in the transmission system is optimized. To validate the improvement in the quality of the gearshift, a mathematical model of the two-speed gearbox incorporating proposed location of synchronizer assembly along with active synchronization is developed. The qualitative and quantitative analysis of the results achieved is presented.
Journal Article

Development of High Fidelity Dynamic Model with Thermal Response for Single Plate Dry Clutch

2017-01-10
2017-26-0260
Single plate dry clutch is most commonly used in automotive transmission. This paper proposes a unique approach of modelling a single plate dry clutch in Simulink and Simscape simulation environment. Clutch model is divided into two subsystems as translational and rotational. The translational system is linear system of diaphragm and cushion spring as a two-degree freedom system. Nonlinearity of the diaphragm and cushion spring has been modelled based on experimental data. This enables to simulate friction torque variation during clutch engagement. In rotational system, frictional torque generation between flywheel-clutch disc and pressure plate-clutch disc has been modelled separately. This novel approach of developing separate friction models helps in understanding variation in torque carrying capacity due to rise in the temperature of the friction pads because of frictional and engine heat.
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