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A comprehensive analysis of engine performance and fuel consumption was carried out to study Low Heat Rejection (LHR) concepts in the conventional light-duty diesel engine. From most previous studies on LHR diesel engines, thermal-barrier coatings (TBCs) have been recognized as a conventional way of insulating engine parts; while for the cases studied in this paper, the LHR concept is realized by altering engine coolant temperature (ECT). This paper presents engine simulation of a multi-cylinder, four-stroke, 1.9L diesel engine operating at 1500 rpm with five cases having different ECTs. The simulated results have been validated against experimental data. Calibration strategy for the engine simulation model is detailed in a systematic methodology for a better understanding of this simulation-development process. The calibrated model predicts the performance and fuel consumption within tolerated uncertainties.