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This paper conducts simulation research on engine torque ripple suppression based on the engine torque observer by using a flywheel-ISG (integrated starter generator). Usually, engine torque can be suppressed by using a passive method such as by installing a flywheel or torsional damper. However, failure problems arise in hybrid system because of different mechanical characters of the engine and its co-axial ISG motor. On the prototype test bench, the flywheel of the engine has been removed and replaced by an ISG rotor, namely FISG (flywheel ISG). Besides, the crank and FISG rotor are directly connected, which means no dampers or clutches are installed. If the engine torque ripples can be suppressed by the same level as the flywheel and damper by FISG active torque compensation, the new system can be more compact and economical. Simulation efforts are made to verify its feasibility. Firstly, based on the experimental test bench, which is currently under construction.

Energy saving is becoming one of the most important issues for the next generation of commercial vehicles. The fuel consumption limits for commercial vehicles in China have stepped into the third stage, which is a great challenge for heavy duty commercial vehicles. Hybrid technology provides a promising method to solve this problem, of which the dual motor coaxial series parallel configuration is one of the best options. Compared with parallel configuration, the powertrain can not only operate in pure electric or parallel mode, but also can operate in series mode, which shows better flexibility. In this paper, regulations on test cycle, fuel consumption limits and calculation method of the third stage will be introduced in detail. Then, the quasi-static models of the coaxial series parallel powertrain with/without gearbox under C-WTVC (China worldwide transient vehicle cycle) are built. The control strategies are designed based on engine and motor performance.

Experimental research were carried out on a compression ignition engine with compression ratio of 17.5 with direct-run Naphtha. Exhaust recirculation ratio sweeps were carried out with three injection strategies. Premixed charge compression ignition, partially premixed combustion and low temperature combustion modes were realized and compared with each other. The first injection strategy is single injection. The injection timing is scanned to form partially premixed combustion and low temperature combustion. The second injection strategy features a large early first injection with fixed timing to form premixed charge and a small second injection near top dead center, which was scanned. The third injection strategy is similar to the traditional diesel injection strategy, which has a small pilot injection with fixed interval before the main injection. Results show that all injection strategies could realize both low NOx and low particulate matter emissions simultaneously.