Search Results

An integral part of combustion system development for previous NA gasoline engines was the optimization of charge motion towards the best compromise in terms of full load performance, part load stability, emissions and, last but not least, fuel economy. This optimum balance may potentially be different in GTDI engines. While it is generally accepted that an increased charge motion level improves the mixture preparation in direct injection gasoline engines, the tradeoff in terms of performance seems to become less dominant as the boosting systems of modern engines are typically capable enough to compensate the flow losses generated by the more restrictive ports. Nevertheless, the increased boost level does not come free; increased charge motion generates higher pumping- and wall heat losses. Hence it is questionable and engine dependent, whether more charge motion is always better.

In the past few years the gasoline direct injection (GDI) downsizing approach was the dominating gasoline engine technology used to reduce CO2 emission and to guarantee excellent transient performance. Forecasts for the next several years indicate that the worldwide market share of GDI engines will grow further. By 2022 it is expected that the gasoline DI engine will be the most popular combustion engine for passenger car application. However in the future the gasoline engine will have to comply with more stringent emission and CO2 standards. The European legislation demands a fleet average CO2 emission of 95g/km latest by 2021. Therefore, CO2 emission improvement, without compromising driveability, is the major goal of powertrain development. The perspective of more stringent CO2 and emission legislation in highly loaded drive cycle necessitates major development efforts.

The performance of boosted gasoline engines is limited at high loads by knock, stochastic Low Speed Pre-Ignition, and Megaknock. An investigation has been carried out on the occurrence of abnormal combustion and megaknock in a 1.6 L GTDI engine with the aim to determine the causes of such phenomena. A classification of abnormal combustion events and causes is presented in order to facilitate a consistent terminology. The experiments specifically focus on the effects of exhaust residual gas on occurrence of megaknock in multi-cylinder engines. The results showed that while a misfire will not lead to megaknock, a very late combustion in one cycle, in one cylinder may lead to megaknock in the following cycle in the same or adjacent cylinder. Additionally, a recently developed multi-zone model was used to analyze the role of residual gas on auto-ignition.

A fundamental requirement for natural gas (NG) and renewable methane (e.g. bio-methane or power-to-gas methane) as automotive fuel is reliable knock resistance; to enable optimization of dedicated NG engines with high compression ratio and high turbocharger boost (which enables considerable engine downsizing factors). In order to describe the knock resistance of NG, the Methane Number (MN) has been introduced. The lowest MN which generally can be found in any NG is 65, and the vast majority of NG (~ 99.8%) is delivered with a MN above 70. The MN of bio-methane and power-to-gas methane is usually far above 80. Thus, from an automotive point of view any methane fuel should at least provide a minimum Methane Number of 70 at any point of sale. But the European draft standard describing the automotive CNG fuel quality so far proposes a minimum MN limit of 65.