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Technical Paper

Potentials of a 48 Volt Belt-Starter-Generator in the Powertrain of an Ultra-Light Vehicle

2015-04-14
2015-01-1155
This paper focuses on the potentials of a Belt-Starter-Generator (BSG) in the context of an ultra-light vehicle prototype with a target curb weight of only 600 kg. Therefore, two hybrid approaches with a voltage level below 60 V are described and their potentials regarding electrical driving and CO2 reduction are analysed in detail. Introducing the ‘Cars Ultra-Light Technology’ (CULT) project, the holistic lightweight approach is described as a main requirement for the further hybrid investigations. In addition, a P2-hybrid structure with a 12 V BSG on the transmission input shaft enabled unique features despite the low voltage level and limited electrical power resources. The CO2 reduction for this powertrain combination is described and compared to a conventional stop start configuration. The validation process on a dynamic test rig is presented as well.
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