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Low combustion efficiency and high hydrocarbon emissions at low loads are key issues of natural gas and diesel (NG-diesel) dual fuel engines. For better engine performance, two diesel-spray-orientated (DSO) bowls were developed based on the existing diesel injector of a heavy-duty diesel engine with the purpose of placing more combustible natural gas/air mixture around the diesel spray jets. A protrusion-ring was designed at the rim of the piston bowl to enhance the in-cylinder flame propagation. Numerical simulations were conducted for a whole engine cycle at engine speed of 1200 r/min and indicated mean effective pressure (IMEP) of 0.6 MPa. Extended coherent flame model 3 zones (ECFM-3Z) combustion model with built-in soot emissions model was employed. Simulation results of the original piston bowl agreed well with the experimental data, including in-cylinder pressure and heat released rate (HRR), as well as soot and methane emissions.

In order to improve the performance of low temperature combustion of diesel engines to achieve ultra-low emissions and load condition expansions, exhaust gas recirculation (EGR) stratification in the cylinder was proposed to further intensify local EGR concentration and reduce the amount of EGR to acquire high average oxygen concentration within cylinder. In this study, the intake/exhaust port and combustion chamber models were explored by CFD software on a four-valve HD diesel engine, and fresh air and EGR respectively replaced by O2 and CO2 were introduced with division and timing intake strategies during the intake process for stratification optimization.