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Motor speed synchronization is important in gear shifting of emerging clutchless automated manual transmissions for battery electric vehicles (BEV) and other kinds of parallel shaft-based powertrains for hybrid electric vehicles (HEV). Difficulties of the problem mainly come from random delay induced by network communication and unknown load torques from air drag, oil drag, and friction torques, etc. To deal with these two factors, this paper proposes a robust speed synchronization controller based on act-and-wait control and disturbance observer. The former is a kind of periodical controller specially for regulating problems with feedback delay while the latter is a technique for active disturbance rejection. Firstly, the dynamic model of the motor shaft is formulated, and the system parameters are offline identified. The speed tracking problem is then transformed into a regulating one.

Dry dual clutch transmission (DCT) has played an important role in the high performance applications as well as low-cost market sectors in Asia, with a potential as the future mainstream transmission technology due to its high mechanical efficiency and driving comfort. Control system simplification and cost reduction has been critical in making dry DCT more competitive against other transmission technologies. Specifically, DCT clutch actuation system is a key component with a great potential for cost-saving as well as performance improvement. In this paper, a new motor driven clutch actuator with a force-aid lever has been proposed. A spring is added to assist clutch apply that can effectively reduce the motor size and energy consumption. The goal of this paper is to investigate the feasibility of this new clutch actuator, and the force-aid lever actuator's principle, physical structure design, and validation results are discussed in details.