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Technical Paper

Hardware-in-the-loop Experimental Platform Design for a Novel Electrically Interconnected Suspension System

2024-04-09
2024-01-2277
The suspension system plays a crucial role in mitigating vehicle vibration, enhancing passenger comfort, and improving driving handling stability. While many mechanical experimental platforms exist for testing suspension system performance, they often need high costs and precision requirements. In the field of modern industrial product design, hardware-in-the-loop (HIL) simulation has become an invaluable tool. Electrically interconnected suspension (EIS) is a novel type of interconnected suspension by connecting various suspensions in an electrical way. The novel EIS avoids many drawbacks of traditional interconnected suspensions. The EIS is usually composed of electromagnetic motors and electrical networks (EN). By designing the structure of the EN reasonably, the EIS system can achieve decoupling control in multiple vibration modes. This paper introduces an HIL experimental platform established for a half-car EIS system based on an NI Compact RIO 9049.
Technical Paper

Design of a Dual-Motor Powertrain with Magnetorheological Planetary Transmission for Electric Vehicles

2024-04-09
2024-01-2636
The powertrain system plays a crucial role in electric vehicles, exerting significant impact on both the dynamic and economic performances. A breakthrough has been observed by using the dual-motor powertrain system, which outperformed its single-motor counterparts. This study reports a dual-motor powertrain with magnetorheological technology. The powertrain consists of two motors, two magnetorheological brakes and a planetary gear set. Via regulating the brakes, the power transmission flow can be controlled to realise different torque ratios and velocities. The synergetic control of motors and brakes is capable of achieving smooth gear shifting without interruption. This paper details the design of the powertrain system: the structural configuration of the magnetorheological brakes is highlighted, the magnetic field distribution of the brakes under different currents is simulated by COMSOL Multiphysics, and the torque capacities of the brake are also calculated.
Journal Article

A New Torque Distribution Strategy for Blended Anti-Lock Braking Systems of Electric Vehicles Based on Road Conditions and Driver's Intentions

2016-04-05
2016-01-0461
This paper proposes a new braking torque distribution strategy for electric vehicles equipped with a hybrid hydraulic braking and regenerative braking system. The braking torque distribution strategy is proposed based on the required braking torque and the regenerative braking system’s status. To get the required braking torque, a new strategy is designed based on the road conditions and driver's braking intentions. Through the estimated road surface, a robust wheel slip controller is designed to calculate the overall maximum braking torque required for the anti-lock braking system (ABS) under this road condition. Driver's braking intentions are classified as the emergency braking and the normal braking. In the case of emergency braking, the required braking torque is to be equal to the overall maximum braking torque. In the case of normal braking, the command braking torque is proportional to the pedal stroke.
Technical Paper

Experimental Vibration Simulation for Heavy Duty Vehicle Seat Suspension with a Multiple-DOF Motion Platform

2015-04-14
2015-01-0613
This paper presents a study on experimental vibration simulation using a multiple-DOF motion platform for heavy duty vehicle seat suspension test. The platform is designed to have 6-DOF with the advantages of high force-to-weight ratio, high dexterity and high position accuracy. It can simulate vehicle vibrations in the x, y and z translational axis and in the roll pitch and yaw axis rotation. To use this platform to emulate the real vibration measured from vehicle seat base under real operation for vehicle seat suspension test in lab, an Inertial Measurement Unit (IMU) is applied to collect the acceleration data from a real vehicle. An estimation algorithm is developed to estimate the displacement from the measured acceleration. The estimated displacement is then used to calculate the length of each leg of the platform so that the platform can generate the motion similar to the measured one.
Journal Article

A Novel Method for Side Slip Angle Estimation of Omni-Directional Vehicles

2014-04-01
2014-01-0303
The omni-directional vehicle is an innovative vehicle, in which the in-wheel steering motor and in-wheel driving motor are integrated into each wheel of the vehicle so that each wheel can be independently controlled to have traction, braking, and turning motions to improve the vehicle's mobility, handling and stability. To realize good performance, various control strategies have been proposed, like the active steering control and the direct yaw moment control, where the accurate slip angle information is critical to these control strategies. However, in practice, the side slip angle is hard or expensive to be measured for a passenger vehicle, therefore, different estimation methods have been proposed in the literature. In this paper, a novel side slip angle estimation method is proposed for the omni-directional vehicle that has four independent steering motors.
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