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The increasing demand for environmentally friendly and fuel-efficient transportation and power generation requires further optimization and minimization of friction power losses. With up to 50% of the overall friction, the piston cylinder unit (PCU) shows most potential within the internal combustion engine (ICE) to increase mechanical efficiency. Calculating friction of internal combustion engines, especially the friction contribution from piston rings and skirt, requires detailed knowledge of the dynamics and lubrication regime of the components being in contact. Part I of this research presents a successful match of simulated and measured piston inter-ring pressures at numerous operation points [1] and constitutes the starting point for the comparison of simulated and measured piston group friction forces as presented in this research.

Simulation of soot and ash deposits in diesel particulate filters (DPF) often assumes uniform distributed cake-layer and/or plug accumulation at the very end section of the inlet channels, which may not reflect some conditions in the field. For example, cake-layer thickness changes along the filter length, and plugs show up not only at the end section but also at the middle section or even near the inlet section. This paper presents detailed microscopic analytical techniques which have been developed and applied to quantitatively derive the density and distribution of ash deposits inside DPF honeycomb monoliths. The ash loading experiments were done in a combined engine/burner test facility. Specifically, X-Ray tomography (X-Ray CT) was used extensively, which has the advantage of non-contaminating the ash deposits.

The conventional concept of soot and ash wall deposits (i.e. cake-layers) gradually building up along the channels of a ceramic honeycomb and then periodically or continuously being swept downstream toward the end-plugs of the channels may not always occur in practice. When deposits irregularly form on or detach from the walls, causing premature clogging usually around the mid-sections of the channels (also known as Mid-Channel Collapse), and the particulate filter is prone to experiencing significantly elevated back pressure, resulting in the need for earlier repair or replacement than desired. Here we describe related experiments that were performed, accompanied by analysis and simulation, in order to investigate the factors that contribute to the patterns of wall deposits that form-particularly of ash-and the effects of these irregular patterns.

This paper investigates the influences of EGR and Miller cycle on NOx emission of a heavy-duty two-stroke diesel engine. The NOx emission is strictly restricted by the IMO Tier III Emission Regulations, resulting in an insufficient application of the single emission reduction technology to meet the emission requirements. It is asserted that EGR is the most effective manner to reduce NOx emission, but the fuel consumption increases simultaneously. In consideration of emission reduction with fuel economy, EGR and Miller cycle were combined and studied in this paper. Parameters like in-cylinder pressure, in-cylinder temperature, mass in the chamber, emission (NOx and soot) and fuel consumption rate were investigated based on a single-cylinder 3D model. The wet condition that happens in the engine application was considered in the model development process. The model was validated and compared with the experimental data.

In this study, the effect of volatile fractions from engine lubricating oil on diesel particle emissions were studied experimentally. One commercial CF lubricating oil was used and distilled to subtract the different volatile fractions with boiling temperature of 220 °C, 260 °C and 300 °C, respectively. Oils derived from this distillation process were applied as the lubricating oil and following engine experiments were conducted. Diesel primary particles were sampled with a costume designed thermophoretic system. A fast response particulate spectrum equipment was employed to study the size distribution and number concentration of particles in the exhaust. Transmission electron microscopy was used to characterize the size distribution of the primary diesel particles relates to different oil volatile fractions.

The aim of this research is to investigate the effects of ashless dispersant of lube oils on diesel exhaust particles. Emphasis is placed on particle size, morphology, nanostructure and graphitization degree. Three kinds of lube oils with different percentages of ashless dispersant were used in a two-cylinder diesel engine. Ashless dispersant (T154), which is widely used in petrochemical industry, were added into baseline oil at different blend percentages (4.0% and 8.0% by weight) to improve lubrication and cleaning performance. A high resolution Transmission Electron Microscope (HRTEM) and a Raman spectroscopy were employed to analyze and compare particle characteristics. According to the experiment results, primary particles diameter ranges from 3 nm to 65 nm, and the diameter distribution conformed to Gaussian distribution. When the ashless dispersant was used, the primary particles diameter decrease obviously at both 1600 rpm and 2200 rpm.

According to the study of the soot emission in the combustion of diesel,a new reduced mechanism for n-Heptane was constructed to describe the combustion process in diesel engine by using sensitivity analysis.Furthermore,verifying the ignition delay time in combustion process by using CHEMKIN PRO in different pressure of 13.5 atm and 42 atm, initial temperatures of 600k and equivalence ratio of 0.5 and 1.0.Then,compare the simulated results with the experiment data, the mechanisms used in the simulation were Lawrence Livermore National Laboratory (LLNL) detail mechanism and the State Key Laboratory of Engine (SKLE) mechanism.

Currently, selective catalytic reduction (SCR) is one of the main after-treatment systems to control diesel engine NOx emission. But the SCR system is bulky, considering the limited installation space. Therefore, the design of SCR system with the compact structure and reliable performance is one of the essential topics. In this study, the structure parameters, such as catalyst cross-sectional area, catalyst length, substrate wall thickness, coating thickness, channels per square inch (CPSI) of substrate, are taken into consideration to study their effects on the SCR performance and narrow the scope of various structural parameters for the following optimization study. Then, the structural parameters of the SCR reactor are optimized by considering the coupling relationship among these structural parameters by using the Response Surface Methodology (RSM) at high load of diesel engine.

Due to the mechanical forces under static conditions, the engine cylinders cross section will not be a round circle any more once they are installed. The deformation of an engine cylinder causes increasing lubricating oil consumption and abnormal wear, resulting in worse fuel economy and emissions. However, prediction of deformation on a liner has not been made because of the complication of conditions and structure. In this study, a V6-type engine body model was built and meshed with Hypermesh suit software. Then, cylinder deformation under static condition has been simulated and analyzed. First of all, experimental work was done to verify the engine model. Basically, few parameters like pre-tightened force, structure and distribution of bolts have been investigated to figure out how the cylinder bore deformation behaves via finite element analysis. Also, a simple Matlab program was developed to process the data.

In this paper, the influences of metallic content of lubricating oils on diesel particles were investigated. Three lubricating oils with different levels of metallic content were used in a 2.22 Liter, two cylinders, four stroke, and direct injection diesel engine. 4.0 wt. % and 8 wt. % antioxidant and corrosion inhibitor (T202) were added into baseline lubricating oil to improve the performance respectively. Primary particle diameter distributions and particle nanostructure were compared and analyzed by Transmission Electron Microscope. The graphitization degrees of diesel particles from different lubricating oils were analyzed by Raman spectroscopy. Conclusions drawn from the experiments indicate that the metallic content increases the primary particles diameter at 1600 rpm and 2200 rpm. The primary particles diameter ranges from 5 nm to 65 nm and the distribution conformed to Gaussian distribution.

Spray impacting on a lube oil film with a finite thickness is a common phenomenon in IC engines and plays a critical role in the fuel-air mixture process and combustion. With the use of early injection strategy to achieve HCCI combustion mode in diesel engines, this phenomenon becomes more and more prominent. In addition, oxygenated fuels such as methanol and ethanol are regarded as alternative fuel and additives to improve the overall performance of HCCI engine. Therefore, a better understanding about the role of lube oil film thickness in methanol-diesel and ethanol-diesel blended fuels spray/wall impingement is helpful for accumulating experimental data to establish a more accurate spray/wall impingement model and optimize the combustion in HCCI engines. In this paper, the effect of lube oil film thickness on the characteristics of spray/wall impingement of different fuels are investigated in a constant volume bomb test system.

In this paper, the influence of sulfur and ash fraction of lubricating oil on particle emissions was investigated via experimental works. Especially, we focus on the characterizations like size distribution, morphology and element composition in diesel particles. All of the research was done on a two-cylinder diesel engine under different load conditions. Five kinds of lubricating oils with different levels of sulfur and ash fraction were used in this study, among which a kind of 5W-30 (ACEA, C1) oil was used as baseline oil. Diesel primary particles were collected by thermophoretic system, and analyzed by transmission electron microscopy and energy dispersive X-ray spectrum technique, respectively. Conclusions drawn from the experiments indicate that the sulfur and ash change the primary particle emissions directly.

Impingement of spray against the cylinder wall or piston bowl is an unavoidable physical process in homogeneous charge compression ignition (HCCI) and premixed charge compression ignition (PCCI) engines using early injection strategy. It directly affects fuel-air mixture formation, combustion and exhaust emission. In addition, the alcohol fuels such as methanol, ethanol and n-butanol are regarded as hopeful alternative fuels as well as fuel additive for HCCI and PCCI diesel engines to improve the emission level. The better understanding for the effect of alcohol-diesel blending fuel on the spray-wall impingement process is helpful for the improvement of HCCI and PCCI diesel engines. In this paper, the effects of three different alcohol-diesel blending fuels (methanol, ethanol and n-butanol) on the spray-wall impingement process were studied. Numerical investigation was performed in AVL FIRE code.

Impingement of injected fuel spray against the cylinder liner (wall wetting) is one of the main obstacles that must be overcome in order for early injection Homogeneous Charge Compression Ignition (EI HCCI) combustion. In the strategies to reduce or prevent wall wetting explored in the past, limiting the spray cone angle was proved to be a useful approach. This paper is presented to study the effect of the spray cone angle on the mixture formation, particularly the region near the cylinder wall (wall wetting region), and CO/Soot emissions of an EI HCCI diesel engine. Three-dimensional modeling was performed in AVL FIRE code. The calculation grid was divided into three regions which were defined as the combustion chamber region, the wall wetting region, and the central regions. The history of the CO/soot mass of each region and the equivalent ratio/temperature (φ-T map) of wall wetting region were analyzed.

In the present paper, a three-dimensional numerical analysis model based on elastic deformation was applied to analyze the compression top piston ring-liner friction of heavy duty diesel engine, considering the rheological lubrication, the newton fluid model was applied to the numerical analysis. The result illuminates that the turning point of friction transforms from rigid hydrodynamic lubrication to elastohydrodynamic lubrication is around 4°∼8°CRA BTDC (crank angle before top dead center) on the compression stroke in this calculation model. In comparison, the surface elastic deformation was started near 10°CRA BTDC on the compression stroke which is significantly clearer than the lubricant elastic deformation. A friction tester was applied to verify the calculation results. The experiment proved that the model based on elastic deformation is closer to the actual situation and the calculation result at a lower temperature is more precise than that of higher temperature.

Like outside scenery, the car interior noise and road condition will affect the driver's mental state when driving. In order to explore the influence of external visual and auditory factors on the driver's mood in the driving process based on research of traffic soundscape, this paper has selected four backbone roads of Tianjin city (China) to test and drive a gasoline passenger vehicle at different speeds. Near Acoustic Holographic was used to scan interior acoustic field distribution, while the tracking shot of the driver's location was recorded by a Sony camera. People with different characteristics were invited to watch the video and completed a self-designed survey questionnaire. The external factors affecting the driver's mood were explored by analyzing all these data.