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In this study, a correlation between the maximum heat release rate and vibrations from a diesel engine block was derived, and a methodology to determine the maximum heat release rate is presented. To investigate and analyze the correlation, an engine test and an actual road vehicle test were performed using a 1.6-L diesel engine. By varying the engine speed, load and main injection timing, the vibration signals from the engine block were measured and analyzed using a continuous wavelet transform (CWT). The results show that the maximum heat release rate has a strong correlation with the magnitude of the vibrations. A specific bandwidth, the vibration signals between 0.3∼1.5 kHz, was affected by the variation in the heat release rate. The vibrations excited by combustion lasted over 50 CAD; however, the signals during the period of 35 CAD after the start of injection had a dominant effect on the maximum heat release rate.

More emissions are produced when Diesel engines operate in the transient state than in the steady state. This discrepancy is due to mismatching between the air-charging system and the fueling system. Moreover, the difference in the response time between the intake pressure and the exhaust pressure caused by turbo-lag leads to an excess supply of EGR. In this study, a model that can calculate the EGR rate of the intake gas was developed. In the model, temperatures of the air, the EGR gas and the mixture gas were measured with thermocouples which have a fast response. The EGR rate was calculated through the energy balance equation considering heat transfer. Moreover, the estimated EGR rate was applied to a closed-loop control system that receives feedback from 50 % of the mass fraction burned (MFB50) by a 2.2 L Diesel engine. When there is a difference between the target EGR rate and the estimated EGR rate, the target MFB50 can be modified.