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The turbulent in-cylinder air flow and the unsteady high-pressure fuel injection lead to a highly transient air fuel mixing process in spark-ignition direct-injection (SIDI) engines, which is the leading cause for combustion cycle-to-cycle variation (CCV) and requires further investigation. In this study, crank-angle resolution particle image velocimetry (PIV) was employed to simultaneously measure the air flow and fuel spray structure at 1300 rpm in an optically accessible single-cylinder SIDI engine. The measurement was conducted at the center tumble plane of the four-valve pent-roof engine, bisecting the spark plug and fuel injector. 84 consecutive cycles were recorded for three engine conditions, i.e. (1) none-fueled motored condition, (2) homogeneous-charge mode with start of injection (SOI) during intake (50 crank-angle degree (CAD) after top dead center exhaust, aTDCexh), and (3) stratified-charge mode with SOI during mid compression (270 aTDCexh).

The interaction of fuel sprays and in-cylinder flow in direct-injection engines is expected to alter kinetic energy and integral length scales at least during some portions of the engine cycle. High-speed particle image velocimetry was implemented in an optical four-valve, pent-roof spark-ignition direct-injection single-cylinder engine to quantify this effect. Non-firing motored engine tests were performed at 1300 RPM with and without fuel injection. Two fuel injection timings were investigated: injection in early intake stroke represents quasi-homogenous engine condition; and injection in mid compression stroke mimics the stratified combustion strategy. Two-dimensional crank angle resolved velocity fields were measured to examine the kinetic energy and integral length scale through critical portions of the engine cycle. Reynolds decomposition was applied on the obtained engine flow fields to extract the fluctuations as an indicator for the turbulent flow.

The cycle-to-cycle variations of in-cylinder flow field represent a significant challenge which influence the stability, fuel economy, and emissions of engine performance. In this experimental investigation, the high-speed time-resolved particle image velocimetry (PIV) is applied to reveal the flow field variations of a specific swirl plane in a spark-ignition direct-injection engine running under two different swirl air flow conditions. The swirl flow is created by controlling the opening of a control valve mounted in one of the two intake ports. The objective is to quantify the cycle-to-cycle variation of in-cylinder flow field at different crank angles of the engine cycle. Four zones along the measured swirl plane are divided according to the positions of four valves in the cylinder head. The relevance index is used to evaluate the cycle-to-cycle variation of the velocity flow field for each zone.

As the vehicle emission regulations become stricter worldwide, one way to meet the emission requirements is to engage the use of alternative fuels in engine combustion. In this investigation, the early combustion processes of regular gasoline and alternative fuels, including ethanol and butanol, were studied by simultaneously recording both the in-cylinder pressure and the crank angle-resolved high-speed flame images in a single-cylinder spark-ignition direct-injection engine. The engine was equipped with a quartz insert in the piston which provided an optical access to its cylinder through the piston. The effects of engine coolant & oil temperatures and intake air swirl ratio on the early flame development were also studied. The heat release was derived from the in-cylinder pressure measurements and the corresponding flame area characteristics were extracted from the images.

Strong cycle-to-cycle variations of fuel spray are observed due to the highly transient in-cylinder airflow in spark-ignition direct-injection (SIDI) engine. The spray structure comparison based on ensemble-averaged image may be misleading sometimes because the spray images for the same engine running condition could be different from cycle to cycle. Also, the visual comparison of spray images from many cycles is only qualitative and very time-consuming. Therefore, the present paper provides a novel approach to make quantitative comparison of spray structures from different engine conditions, or comparison between experiment and simulation (such as large eddy simulation, LES). The methodology is based on the proper orthogonal decomposition (POD), which has been utilized for in-cylinder turbulent flow research for over a decade.