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Structural Evaluation of Light Weight Aluminum Bedplate Design with Cast Iron Inserts through CAE for High Density Diesel Engine

2013-04-08
2013-01-1200
Improving fuel economy and reducing emissions is becoming critical for future vehicles which will be lighter and faster. This demands, future engines to cater two contradictory requirements, one is high power density engine and other is lightweight compact engine design. This would require rigorous and accurate structural evaluation to achieve optimum design. Downsizing the engine is best way to achieve these goals. Three cylinder diesel engine is best suited for achieving high power and performance. It brings in challenges of design complexity due to need of balancer shaft for three cylinder engine. Bedplate evaluation becomes difficult due to design complexity induced by integration of Cast Iron inserts in Aluminum bedplate and packaging of balancer shaft. Also manufacturing process involved, operating temperatures, high combustion pressures increase the difficulties.
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