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Technical Paper

Friction and Wear Responses with Metallic Composite Materials to Replace Copper and Copper Alloys in Brake Pad Formulations

2016-09-18
2016-01-1912
Copper and copper alloys are widely used in friction materials such as brake pad formulations as one of key ingredients by providing good thermal conductivity and high temperature friction stability to achieve desired friction performance, fade and wear resistance. However, the use of copper or copper containing material is being restricted in brake pads due to environment and health concerns. Extensive works have been made to explore the copper substitutes but most of these efforts became ineffective and failed with issues either thermal fade or excessive pad/rotor wear. In this paper, friction and wear responses were examined when a metallic composite material was used as the copper substitute in NAO and Low-met brake formulations where the copper and copper alloys were added 8% and 22% respectively.
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