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Technical Paper

Modeling and Optimization of Organic Rankine Cycle for Waste Heat Recovery in Automotive Engines

2016-04-05
2016-01-0207
In the last years, the research effort of the automotive industry has been mainly focused on the reduction of CO2 and pollutants emissions. In this scenario, concepts such as the engines downsizing, stop/start systems as well as more costly full hybrid solutions and, more recently, Waste Heat Recovery technologies have been proposed. These latter include Thermo-Electric Generator (TEG), Organic Rankine Cycle (ORC) and Electric Turbo-Compound (ETC) that have been practically implemented on few heavy-duty applications but have not been proved yet as effective and affordable solutions for passenger cars. The paper deals with modeling of ORC power plant for simulation analyses aimed at evaluating the opportunities and challenges of its application for the waste heat recovery in a compact car, powered by a turbocharged SI engine.
Technical Paper

Application of Willans Line Method for Internal Combustion Engines Scalability towards the Design and Optimization of Eco-Innovation Solutions

2015-09-06
2015-24-2397
Main aim of this paper was to exploit the well-known Willans line method in a twofold manner: indeed, beyond the usual identification of Willans line parameters to enable internal combustion engine scaling, it is also proposed to infer further information from identified parameters and correlations, particularly aiming at characterizing mechanical and frictional losses of different engine technologies. The above objectives were pursued relying on extended experimental performance data, which were gathered on different engine families, including turbo-charged Diesel and naturally aspirated gasoline engines. The matching between Willans line scaled performance and experimental ones was extensively tested, thus allowing to reliably proceed to the subsequent objective of characterizing mechanical losses on the basis of identified Willans parameters.
Journal Article

Modeling Analysis of Waste Heat Recovery via Thermo Electric Generators for Fuel Economy Improvement and CO2 Reduction in Small Diesel Engines

2014-04-01
2014-01-0663
This paper deals with modeling and analysis of the integration of ThermoElectric generators (TEG) into a conventional vehicle, specifically aimed at recovering waste heat from exhaust gases. The model is based on existing and commercial thermoelectric materials, specifically Bi2Te3, having ZTs not exceeding 1 and efficiency below 5%, but a trade-off between cost and performance that would be acceptable for automotive applications. TEGs operate on the principle of thermoelectric energy conversion via Seebeck effect, utilizing thermal gradients to generate electric current, with exhaust gases at the hot side and coolant at the cold side. In the simulated configuration the TEG converters are interfaced with the battery/alternator supporting the operation of the vehicle, reducing the energy consumption due to electrical accessories and HVAC.
Technical Paper

A Comprehensive Powertrain Model to Evaluate the Benefits of Electric Turbo Compound (ETC) in Reducing CO2 Emissions from Small Diesel Passenger Cars

2014-04-01
2014-01-1650
In the last years the automotive industry has been involved in the development and implementation of CO2 reducing concepts such as the engines downsizing, stop/start systems as well as more costly full hybrid solutions and, more recently, waste heat recovery technologies. These latter include ThermoElectric Generator (TEG), Rankine cycle and Electric Turbo Compound (ETC) that have been practically implemented on few heavy-duty application but have not been proved yet as effective and affordable solutions for the automotive industry. The paper deals with the analysis of opportunities and challenges of the Electric Turbo Compound for automotive light-duty engines. In the ETC concept the turbine-compressor shaft is connected to an electric machine, which can work either as generator or motor. In the former case the power can satisfy the vehicle electrical demand to drive the auxiliaries or stored in the batteries.
Technical Paper

A Methodology to Enhance Design and On-Board Application of Neural Network Models for Virtual Sensing of Nox Emissions in Automotive Diesel Engines

2013-09-08
2013-24-0138
The paper describes suited methodologies for developing Recurrent Neural Networks (RNN) aimed at estimating NOx emissions at the exhaust of automotive Diesel engines. The proposed methodologies particularly aim at meeting the conflicting needs of feasible on-board implementation of advanced virtual sensors, such as neural network, and satisfactory prediction accuracy. Suited identification procedures and experimental tests were developed to improve RNN precision and generalization in predicting engine NOx emissions during transient operation. NOx measurements were accomplished by a fast response analyzer on a production automotive Diesel engine at the test bench. Proper post-processing of available experiments was performed to provide the identification procedure with the most exhaustive information content. The comparison between experimental results and predicted NOx values on several engine transients, exhibits high level of accuracy.
Journal Article

Real-Time Estimation of Intake O2 Concentration in Turbocharged Common-Rail Diesel Engines

2013-04-08
2013-01-0343
Automotive engines and control systems are more and more sophisticated due to increasingly restrictive environmental regulations. Particularly in both diesel and SI lean-burn engines NOx emissions are the key pollutants to deal with and sophisticated Engine Management System (EMS) strategies and after-treatment devices have to be applied. In this context, the in-cylinder oxygen mass fraction plays a key-role due its direct influence on the NOx formation mechanism. Real-time estimation of the intake O₂ charge enhances the NOx prediction during engine transients, suitable for both dynamic adjustments of EMS strategies and management of aftertreatment devices. The paper focuses on the development and experimental validation of a real-time estimator of O₂ concentration in the intake manifold of an automotive common-rail diesel engine, equipped with turbocharger and EGR system.
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