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Technical Paper

A Three Dimensional Finite Element Analysis for Grooved Friction Clutches

2015-04-14
2015-01-0688
This paper presents three-dimensional thermal model, performed transient thermal analysis for the grooved dry friction clutches. A finite element technique has been used to study the effect of radial and /or circumferential grooves (classic models) on the temperature distribution for dry friction clutch during a single engagement. The friction clutch has been discretised using 20-noded brick elements. The effect of the groove area ratio (G.R=groove area / total contact area), number of grooves and their location are investigated. Furthermore, new groove shapes have been suggested, e.g., curved groove. The response of the new suggested groove has been compared to the already existing shapes. The commercial ANSYS13 has been used to perform the numerical computations in this paper.
Technical Paper

Finite Element Analysis of Transient Thermoelastic Behavior in Multi-Disc Clutches

2015-04-14
2015-01-0676
The high thermal stresses generated between the contacting surfaces of a multi-disc clutch system (pressure plate, clutch discs, plate separators and piston) due to the frictional heating generated during the slipping, is considered to be one of the main reasons of clutch failure for contact surfaces. A finite element technique has been used to study the transient thermoelastic phenomena of a multi-disc dry clutch. The results present the contact pressure distribution, the temperature evaluation and the heat flux generated along the frictional surfaces. Analysis has been completed using two-dimensional axisymmetric model to simulate the multi-disc clutch. ANSYS software has been used to perform the numerical calculation in this paper.
Technical Paper

Design Optimization of the Rigid Drive Disc of Clutch Using Finite Element Method

2014-04-01
2014-01-0800
A friction clutch is an essential component in the process of power transmission. Due to this importance, it's necessary to investigate the stresses and vibration characteristics of the rigid drive disc of clutch to avoid failure and obtain an optimal weight and cost. This work presents the numerical solution of computing the stresses and deformations during the steady-state period, as well as the vibration characteristics of the rigid drive disc of friction clutch. Furthermore, new models for rigid drive disc have been suggested. The response of the new suggested models have been compared to the classic model, the numerical results show that the stresses and vibration characteristics of rigid drive disc of clutch can be controlled by adjusting design parameters. They show as well that the suggested models improve the response of the friction clutch considerably. The ANSYS/WORKBENCH14 and SolidWorks 2012 have been used to perform the numerical calculation in this paper.
Technical Paper

An Investigation of Heat Generation Due To Friction Using Finite Element Method

2014-04-01
2014-01-0954
Most of failures in automotive friction clutches occur due to the excessive heat generated between the contact surfaces during the slipping period; for this reason, the accurate calculation of the heat generation during the slipping is considered an essential item in the successful design process to avoid the failures due to the high thermal stresses. A finite element technique has been used to study the temperature field, the heat generation and the contact pressure distribution when friction disc slides over the steel disc. Analysis has been completed using a three dimensional model to simulate the thermo-structural coupling in automotive clutches. ANSYS software has been used to perform the numerical calculation in this paper.
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