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This paper describes the design process of a full aerodynamic package of a Formula SAE (FSAE) style race car. The meaning of a full aerodynamic package in this context is a front wing, a rear wing and a diffuser; the focus will however be on the wings. The vehicle for which the aerodynamic package is designed is the Chalmers Formula Student (CFS) 2012 FSAE car, but vehicle data logged from the CFS 2011 FSAE car was used during the design phase. This data was used to evaluate how the aerodynamic package will influence the behaviour of the vehicle, both in terms of lateral and longitudinal acceleration as well as fuel consumption, in order to determine whether or not an aerodynamic package can enhance the vehicle performance. The main tool used during the design process was numerical simulations (computational fluid dynamics, CFD) and special attention was paid to post-processing of these simulations.

This study reflects on two areas of vehicle aerodynamics, optimising cooling performance and features that will improve the handling of the car. Both areas will have a significant impact on the overall performance of the car and at the same time these areas are linked to each other. The considered vehicle in this study was the Chalmers Formula Student 2011 Formula SAE car and the flow field was analysed using both numerical simulations as well as performing wind tunnel experiments on a 1:3-scale model of the car. The focus on increasing downforce without increasing the aerodynamic drag is particularly good in Formula SAE since fuel economy is an event at the competition. Therefore, the intention of this work is to present a study on how undertrays with different design such as added foot plates, diffuser and strakes can improve the downforce and reduce the drag.