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The paper discusses the concept, design and final results from the ‘Ultra Boost for Economy’ collaborative project, which was part-funded by the Technology Strategy Board, the UK's innovation agency. The project comprised industry- and academia-wide expertise to demonstrate that it is possible to reduce engine capacity by 60% and still achieve the torque curve of a modern, large-capacity naturally-aspirated engine, while encompassing the attributes necessary to employ such a concept in premium vehicles. In addition to achieving the torque curve of the Jaguar Land Rover naturally-aspirated 5.0 litre V8 engine (which included generating 25 bar BMEP at 1000 rpm), the main project target was to show that such a downsized engine could, in itself, provide a major proportion of a route towards a 35% reduction in vehicle tailpipe CO2 on the New European Drive Cycle, together with some vehicle-based modifications and the assumption of stop-start technology being used instead of hybridization.

The bio-fuel, 2,5 - dimethylfuran (DMF) is currently regarded as a potential alternative fuel to gasoline due to the development of new production technology. However, little is known about the flame behavior in an optical engine. In this paper, high speed imaging (with intensifier) was used during the combustion of DMF and its blends with gasoline and ethanol (D50, D85, E50D50 and E85D15) in an SI optical engine. The flame images from the combustion of each fuel were analyzed at two engine loads: 3bar and 4bar IMEP. For DMF, D50 and E50D50, two modes were compared: DI and PFI. The average flame shapes (in 2D) and the average flame speeds were calculated and combined with mass fraction burned (MFB) data. The results show that when using DMF, the rate of flame growth development and flame speed is higher than when using gasoline. The differences in flame speed between DMF and gasoline is about 10% to 14% at low IMEP.

The new fuel, 2, 5-dimenthylfuran, known as DMF, captured worldwide attention since the discovery of its new production method. As a potential bio-fuel, DMF is competitive to gasoline in many areas, such as energy density, combustion efficiency and emissions. However, little work has been performed on its unconventional combustion mode. In this work, high speed imaging and thermal investigation are carried out to study DMF and gasoline dual-injection on a single cylinder, direct injection spark ignition optical engine. This dual-injection strategy combines direct injection (DI) and port fuel injection (PFI) simultaneously which means two different fuels can blend in the cylinder with any ratio. It provides a flexible way to use bio-fuels with gasoline. DMF DI with gasoline PFI and ethanol DI with gasoline PFI are studied under different injection proportions (by volume) and IMEPs.

The paper describes the principal features of Omnivore, a spark-ignition-based research engine designed to investigate the possibility of true wide-range HCCI operation on a variety of fossil and renewable liquid fuels. The engine project is part-funded jointly by the United Kingdom's Department for the Environment, Food and Rural Affairs (DEFRA) and the Department of the Environment of Northern Ireland (DoENI). The engineering team includes Lotus Engineering, Jaguar Cars, Orbital Corporation and Queen's University Belfast. The research engine so far constructed is of a typical automotive cylinder capacity and operates on an externally-scavenged version of the two-port Day 2-stroke cycle, utilising both a variable charge trapping mechanism to control both trapped charge and residual concentration and a wide-range variable compression ratio (VCR) mechanism in the cylinder head.

This paper focuses on supercharged HCCI engines employing internal EGR that is obtained by the use of negative valve overlap. In HCCI engines, the absence of throttling coupled with the use of high compression ratio to facilitate auto-ignition and with the use of lean mixtures result in improved fuel efficiency. High dilution is required to control the auto-ignition and it also results in reduction of the production of NOx. To compensate for the charge dilution effect, the method used to recover the loss of power is to introduce more air in to the engine which allows introducing also more fuel while maintaining high lambda. A supercharger is required to introduce the required amount of air into the engine. The modelling investigation performed with Ricardo WAVE® coupled with CHEMKIN® and experimental investigation for supercharged HCCI show significant improvement in terms of extension of load range and reduction of NOx over the naturally aspirated HCCI and also over SI operation.

This paper presents a one-dimensional model for heat transfer in exhaust systems. Convective heat transfer in pipe flows under steady-state and transient conditions is studied. Analytical solution of the governing equation for steady-state condition is obtained. Effects of turbulent, laminar and transition flow regimes on heat transfer are allowed for. Influences of various parameters, i.e. inlet mass flow rate & temperature, wall temperature, pipe length and pipe diameter, on heat transfer are assessed quantitatively. Efforts are made to explain the physics of heat transfer process from basic principles. It is proven mathematically that in turbulent flow regime, the pipe outlet temperature increases with increasing pipe diameter and mass flow. For transient condition, the governing equations are derived, and a warm-up process is simulated. Effects of inlet condition, pipe geometry, external heat transfer and wall thickness on outlet temperature are discussed.

While Homogeneous Charge Compression Ignition (HCCI) is a promising combustion mode with significant advantages in fuel economy improvement and emission reductions for vehicle engines, it is subject to a number of limitations, for example, hardware and control complexity, or NOx and NVH deterioration near its operating upper load boundary, diminishing its advantages. Conventional spark-ignition combustion mode is required for higher loads and speeds, thus the operating conditions near the HCCI boundaries and their corresponding alternatives in SI mode must be studied carefully in order to identify practical strategies to minimise the impact of the combustion mode transition on the performance of the engine. This paper presents the results of an investigation of the combustion mode transitions between SI and HCCI, using a combination of an engine cycle simulation code with a chemical kinetics based HCCI combustion code.

Extensive simulation was carried out to investigate cam strategies for SI engine part load operation. Performance of the engine with dual independent variable cam timing (VCT) system is assessed. Over a wide range of part load operating conditions, engine performance parameters, such as fuel consumption, were expressed in forms of contour maps as a function of intake and exhaust cam timings. Based upon the simulation results, cam timings were optimized for various part load conditions. A cam strategy incorporating intake and exhaust cam retard was developed to improve fuel economy and emissions. Influences of intake and exhaust cam timing on the gas-exchange and combustion processes were also analyzed. It was shown that the fuel economy improvement by dual independent VCT is achieved primarily through reduction of pumping loss. Effects of in-cylinder charge motion and the use of differential intake cam profiles on fuel economy were examined.

This paper presents results from a comprehensive experimental study of high-pressure pressure-swirl gasoline injectors tested under a range of simulated operating conditions. This study encompassed photographic analysis of single spray sequences and simultaneous measurement of axial velocity, radial velocity and diameter at point locations using the phase-doppler technique. The combination of these measurement techniques permitted an insight into the fluid dynamics of the injected spray and its development with time. Five primary stages in the spray-history were identified and numerated with experimental data.

Simulations have been carried out for the flow through a throttle valve to determine the flow mechanisms for various blade angles. In all cases, the time-dependence of the flow had to be accounted for. From this the relationship between blade angle and frequency of oscillation has been found. Comparisons have also been made between solutions with tetrahedral unstructured meshes and hexahedral structured meshes. Finally, it has been found that adding a breather pipe to the throttle removes the oscillation entirely.

Mechanisms exist to vary valve lift, duration and phasing either simultaneously or individually but it remains a challenge to find the optimum settings. An experimental investigation involving a statistical approach has been applied to a 4-litre, 90° vee-8, 4-valve engine in which intake valve lift, duration and phasing were chosen as variables along with exhaust valve phasing. The intake valves were operated symmetrically for the first phase of testing, but subsequently asymmetric operation was also investigated. The results indicated possible strategies that could be applied to reduce emissions.

The steady flow through a plenum-runner system within an inlet manifold has been measured experimentally and also predicted with computational fluid dynamics (CFD). This paper reviews the experiment and computation before presenting the results of simulations that assess the effect of various geometries at the plenum-runner interface. It has been found that careful experiments are needed to produce reliable experimental data and that CFD can be used to produce accurate predictions. In terms of the losses due to various interfaces, the sharp-edged simple interface is the worst case, with a protrusion giving a slight reduction in loss and various forms of rounding significantly reducing the losses.