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Heavy-duty vehicles represent a significant portion of road transport and they need to operate in a clean and efficient manner. Their emission control systems need to be enhanced to sustain the high conversion efficiencies seen during motorway conditions inother operating conditions. The European Commission is developing legislative proposals for Euro 7 emissions regulations for light- and heavy-duty vehicles. The new Euro 7regulation will likely focus on ensuring the emissions from heavy-duty vehicles are minimized over extensive on-road operating conditions and specifically on operating conditions such as urban driving and cold-start operation. These challenges are increased by the need to ensure low secondary emissions like NH3 and N2O, as well as a low impact on CO2 emissions. The paper outlines the low pollutant emissions achieved by a heavy-duty Diesel demonstrator vehicle.

During a thermal regeneration of a Diesel particulate filter (DPF) the temperature inside the DPF may raise above critical thresholds in an uncontrolled way (thermal shock). Especially driving conditions with a comparable low exhaust gas mass flow and high oxygen content like idle speed may create a thermal shock. This paper presents a concept for an ECU software structure to prevent the DPF from reaching improper temperatures and the methodology in order to calibrate this ECU structure. The concept deals in general with a closed-loop control of the exhaust gas air-fuel-ratio during the critical engine operation phases. Those critical operation phases are identified at the engine test bench during “Drop-to-Idle” and “Drop-to-Overrun” experiments. The experiments show that those phases are critical having on the one hand a low exhaust gas mass flow and on the other hand a high oxygen percentage in the exhaust gas.