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Technical Paper

Porous Silicon Nitride Ceramics with High Performance for Diesel Exhaust After-Treatment System

2012-04-16
2012-01-0849
Diesel Particulate Filter (DPF) has become a standard after treatment device to remove particulate matter (PM) exhausted from diesel engines. Cordierite and Silicon Carbide are commonly used materials for construction of DPF. Customers, however, require further improvement concerning the performance of DPF. Cordierite has low limitation of PM loading capacity due to its lower thermal shock resistance, while silicon carbide has higher back-pressure due to its larger grain size. Generally, silicon nitride which is one of the typical thermal resistant ceramics has high mechanical strength and thermal shock resistance. Kubota's development of porous silicon nitride is structured with controlled small grain crystals of elongated hexagonal systems. This enables high PM filtration efficiency with low back pressure increase and higher filtering efficiencies for smaller PM.
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